Afag CR 12 User manual

Rotary modules

CR 12 / CR 16 / CR 20

- Declaration of Incorporation

- Module Information

- Montage Instructions

- Maintenance Instructions

„Translation“ of the Original Montage Instructions

2 CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx

These Montage instructions apply to:

Type

Order No.

Type

Order No.

CR 12

50112939

CR 16 / ZA

50112942

CR 12 / ZA

50112940

CR 20

50112943

CR 16

50112941

CR 16 7 ZA

50112945

Version of this documentation: CR12-CR16-CR20-BA-vers.3.2 gb.21.07.14

Symbols:

Assembly and initial start-up must be

carried out by qualified Personnel only and

according to these Montage instructions.

DANGER

Indicates an immediate threatening danger.

Non-compliance with this information can result in death or

serious personal injuries (invalidity).

WARNING

Indicates a possible dangerous situation.

Non-compliance with this information can result in death or

serious personal injuries (invalidity).

CAUTION

Indicates a possibly dangerous situation.

Non-compliance with this information can result in damage to

property or light to medium personal injuries.

NOTE

Indicates general notes, useful operator tips and operating

recommendations which don't affect safety and health of the

personnel.

3CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx

Table of contents

1.0.0 Declaration of Incorporation Page 5

1.1.0 Declaration of Incorporation according to the Machinery Directive

2006/42/EG Page 5

1.1.1 Intended use Page 6

2.0.0 Module Information Page 7

2.1.0 Transport and storage (packing and unpacking) Page 7

2.1.1 Installation and fastening possibilities Page 8

2.1.2 Hole matrix and centering bushings Page 9

2.1.3 Tightening torques for bolts Page 10

2.1.4 Module load factors CR 12 Page 11

2.1.5 Preferred combinations CR 12 Page 12

2.1.6 Module load factors CR 16 Page 13

2.1.7 Preferred combinations CR 16 Page 14

2.1.8 Module load factors CR 20 Page 15

2.1.9 Preferred combinations CR 20 Page 16

3.0.0 Montage Instructions Page 17

3.1.0 Manufacturer address Page 17

3.1.1 Symbols Page 18

3.1.2 General description Page 18

3.1.3 Description of the module Page 19

3.1.4 Includes in the delivery Page 20

3.1.5 Intended use Page 20

3.1.6 Warranty Page 21

3.1.7 Areas of application Page 21

3.1.8 Dimensions drawing for CR 12 Page 23

3.1.9 Technical data of the CR 12 Page 24

3.2.0 Dimensions drawing for CR 16 Page 25

3.2.1 Technical data of the CR 16 Page 26

3.2.2 Dimensions drawing for CR 20 Page 27

3.2.3 Technical data of the CR 20 Page 28

3.2.4 Pneumatic schematically of CR-Module Page 29

4 CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx

3.2.5 Pneumatic connection for CR-Module Page 30

3.2.6 Preparation for start-up Page 32

3.2.7 Adjustment of the angle rotation Page 33

3.2.8 Rotation angle adjust Page 34

3.2.9 Shock absorber adjust Page 35

3.3.0 Adjust the intermediate position for 90° Page 36

3.3.1 As two intermediate position can be approached Page 37

3.3.2 Query sensorik Page 38

3.3.3 Mounting the sensor Page 39

3.3.4 Exchange of the sensors Page 40

3.3.5 Mounting the sensor Page 38

3.3.6 Exchange of the sensors Page 39

4.0.0 Maintenance Instructions Page 41

4.1.0 Maintenance and servicing of the CR-Rotations module Page 41

4.1.1 Servicing Page 42

4.1.2 Accessories for the CR-Module Page 43

4.1.3 Trouble –shooting Page 45

4.1.4 Disassembly and repair Page 46

5.0.0 Disposal Page 47

5CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx

1.0.0 EC Declaration for Incorporation

1.1.0 According to 2006/42/EC dated 09. June 2006, Appendix II B VI for

Incorporation of partly completed machinery.

The manufacturer: Afag Automation AG, Fiechtenstrasse 32, CH-4950 Huttwil

Tel. +41 62 959 87 02, www.afag.com

As manufacturer of the partly completed machine we declare that:

-The specified machine corresponds to the listed essential requirements of the

directive 2006/42/EG, where applicable the other directives and standards

listed below.

Designation: Rotary module compact (pneumatic)

Type: CR 12 / CR 16 / CR 20

Consecutive serial: Nr.50xxxxxx

Machinery Directive 2006/42/EG

-The relevant technical documentation is compiled in accordance with part B of

Annex VI

-The relevant technical documentation in accordance with part B of Annex VI

will be transmitted in response to a reasonable request by the national

authorities in printed from or in electronic from (pdf).

Applied and fulfilled essential requirements:

-1.1; 1.1.1; 1.1.2; 1.2.3; 1.3.3; 1.3.5; 1.3.6; 1.3.7.1.4.1; 1.5; 1.6; 1.6.1;

1.6.3; 1.6.4; 1.7; 1.7.4; 1.7.4.1; 1.7.4.2

-Increase of the harmonized standards applied:

-EN 349; EN ISO 12100-1; EN 12100-2 partly fulfilled

This partly completed machinery must not be put into service until the final machinery

into which it ist o be incorporated has been declared in conformity with the provisions

of this Directive 2006/42/EC, where appropriate.

Name and address of the person authorised to compile the relevant technical

documentation: Lanz Beat, PM & Marketing-Services, Afag Automation AG

Place, date: Huttwil, 21. Juli 2014

Siegfried Egli Markus Werro

Head of HT Managing Director

Afag Automation AG Afag Automation AG

6 CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx

1.1.1 Intended use

The rotary module series CR 12 / CR 16 / CR 20 is used for the rotary movement of

rigidly mounted loads in non-explosion hazardous ambient and deployment

conditions that are suitable for this module according to these Installation

Instructions.

The CR-module has been built according to the present state-of-the-art and the

recognized rules of technical safety. In spite of that its operation may lead to dangers

to life and limb of the user, damage to property or impair the function of the rotary

module.

NOTE

The CR-modules are exclusively designed for rotary movements in

any position with a torque of 0.45 Nm for the CR 12, 1.25 Nm for the

CR 16 and 2.2 Nm for the CR 20, which may represent a danger to

property and the environment if they are operated by unqualified

personnel.

Any other use is regarded as inadequate.

The manufacturer does not accept any liability for damage

resulting from such use. The risk is that of the user alone.

Intended use also includes paying attention to the Installation Instructions and

observing the maintenance and repair instructions specified by the manufacturer.

CAUTION

The CR-module may only be operated and serviced by

correspondingly trained personnel who have also profound

knowledge of the dangers.

The applicable regulations for prevention of accidents and the

other generally accepted safety-relevant and occupational

safety and health regulations are to be followed.

7CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx

2.0.0 Module information

2.1.0 Transport and storage (packing and unpacking)

CAUTION

The CR module is packed in the original cardboard box; if the

module is not handled properly it may fall out of the box when

unpacking and cause injuries to limbs or squeeze your fingers.

NOTE

Consider please! This leaflet should be read by every person who

comes into contact with the module.

8 CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx

2.1.1 Installation and fastening possibilities CR 12 / CR 16 / CR 20

Installation from below

Installation from the sides

Installation from above, screwed

Special screw CR 12 : M4x30, 50001374

Special screw CR16 / CR 20 : M6x36, 11005014

NOTE

Use the centering bushings included in the scope of supply for

positioning and insert these bushings in the borings of the mounting

grid.

9CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx

2.1.2 Centering bushings and hole matrix

Hole matrix at the CR 12 / CR 16 / CR 20 Rotary module

CR 12

CR 16/CR 20

Hole matrix

30mm

Hole matrix

48mm, (30)

Thread / bore hole

2xM4

Thread/bore

hole

2xM6

Centering

bushings (H7)

Ø 7x3mm

Centering

bushings

Ø 9x3mm

Use the centering bushings included in the scope of supply for positioning and insert

these sleeves in the diagonally opposite bore holes of the mounting grid.

10 CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx

2.1.3 Tightening torques for bolts

The screws to be used for assembly must at least satisfy the following conditions:

Standard: VDI 2230

Strength: class 8.8

Surface: galvanized blue, oiled or greased

Thread

Tightening moments

1,1 … 1,4 Nm

2,6 … 3,3 Nm

5,2 … 6,5 Nm

9,0 ... 11,3 Nm

21,6 … 27,3 Nm

This is an incomplete machine

Assembly of the CR Rotary module in a system

The series of the CR Rotary module is used for the linear, smooth movement of

rigidly mounted loads under the ambient and Installation conditions defined for this

module see Technical data. The CR Rotary module can be installed in the horizontal

or vertical position.

NOTE

These Montage Instructions should be read carefully before carrying

out any activity on or with the CR module. The CR module may only

be deployed in accordance with the intended use.

NOTE

Safety instructions

Modifications on the CR Rotary module that are not described in

these Montage Instructions or have not been approved in writing by

Afag Automation AG are not permitted. In case of improper changes

or assembly, installation, operation and maintenance or repairs Afag

rejects all liability.

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