
ISSUE
DATE:
10/17/06
Incorporated
PAGE
5 of 81
TITLE:
ICA Maintenance Manual for
FILE NO.
A-10034
REVISION
DATE:
9/10/12
SUBTITLE:
5850 Floats on a
REVISION
2
Table of Contents
Log of Revisions .....................................................................................................3
1.
Introduction............................................................................................................7
1.1.
General Description..........................................................................................7
1.2.
How to Use This Supplemental Manual........................................................10
1.3.
Availability: .....................................................................................................12
2.
Maintenance Manual...........................................................................................13
2.1.
Lubrication ......................................................................................................13
2.2.
Fastener Torque..............................................................................................13
2.3.
Fastener Torque Values (Except where otherwise noted)...........................15
2.4.
Fastener Use and Discretion...........................................................................17
2.5.
Float Handling and Jacking...........................................................................17
2.6.
Floats Installation............................................................................................18
2.7.
Conversion from Wheels to Floats.................................................................25
2.8.
Conversion from Floats to Wheels.................................................................31
2.9.
Testing Floats...................................................................................................32
2.10.
Troubleshooting ..............................................................................................33
3.
Repair Manual, PSM 1-2-3 .................................................................................35
3.1.
Struts ................................................................................................................35
3.2.
Composite Float Hulls ....................................................................................35
3.3.
Repair Types and Procedures........................................................................36
3.4.
Impregnation of Fabric ..................................................................................37
3.5.
Resin Mixing....................................................................................................38
3.6.
Preparation of Fiberglass Materials..............................................................38
3.7.
Surface Coat Application (Gel Coat) ............................................................39
3.8.
Keel and Wear Strip Bonding........................................................................39
4.
Airworthiness Limitations ..................................................................................41
4.1.
GENERAL.......................................................................................................41
4.2.
DESCRIPTION...............................................................................................41
5.
Instructions for Continued Airworthiness.........................................................43
5.1.
General Practices ............................................................................................43
5.2.
Product Listings ..............................................................................................43
5.3.
Part 1, Preflight...............................................................................................44
5.4.
Part 2, Daily Inspections.................................................................................44
5.5.
Part 3, Periodic Inspections............................................................................44
5.6.
Special Inspections..........................................................................................46
6.
Illustrated Parts Catalogue.................................................................................47
6.1.
List of Figures..................................................................................................47