AERO-SERVICE EV4 QUAD User manual
VERSION 1.00
EV4 QUAD
AERO-SERVICE Jacek Skopiński
Dereniowa 4/69
02-776 Warsaw
POLAND
OWNERS
MANUAL
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2017-07-24 VERSION 1.00 Page 2of 25
Index
1. PRELIMINARY INFORMATION ..................................................................................................4
1.1. Content and addressees of this manual............................................................................................................................ 4
1.2. Symbols............................................................................................................................................................................ 4
1.3. Cooperation with the user of EV4.................................................................................................................................... 4
1.4. Compliance with safety requirements.............................................................................................................................. 5
2. Vehicle description............................................................................................................................6
2.1. Manufacturer contact details:.......................................................................................................................................... 6
2.2. General description ......................................................................................................................................................... 6
3. Proper use........................................................................................................................................11
4. Warnings for unauthorised use......................................................................................................11
5. Residual risk....................................................................................................................................12
6. Technical information ....................................................................................................................12
7. Putting to use...................................................................................................................................13
7.1. Minimal requirements for vehicle operation.................................................................................................................. 13
7.2. Before use ...................................................................................................................................................................... 13
8. Operator requirements....................................................................................................................13
9. Use of Personal Protective Equipment...........................................................................................14
10. Use ...................................................................................................................................................14
10.1. How to operate the EV4................................................................................................................................................. 14
10.2. Essential activities during use ....................................................................................................................................... 15
10.3. Display description........................................................................................................................................................ 16
10.4. Charging and fuse description....................................................................................................................................... 17
11. Setup ................................................................................................................................................19
11.1. Seat height ..................................................................................................................................................................... 19
11.2. Braking system............................................................................................................................................................... 19
11.3. Shock absorbers............................................................................................................................................................. 19
12. Maintenance....................................................................................................................................20
12.1. Wheels............................................................................................................................................................................ 21
12.2. Bolts and glued parts..................................................................................................................................................... 21
12.3. Vehicle transmission...................................................................................................................................................... 21
12.4. Lubrication .................................................................................................................................................................... 22
13. Fixing...............................................................................................................................................22
14. Moving EV4.....................................................................................................................................22
15. Part specification.............................................................................................................................22
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16. Noise ................................................................................................................................................23
17. Radiation .........................................................................................................................................23
18. Troubleshooting ..............................................................................................................................23
19. Declaration of conformity...............................................................................................................23
Warning! Please read this manual before first use and observe safety regulations first. To ensure proper operation of the
vehicle for a long time, follow the maintenance instructions carefully.
If you are left with any questions after reading this manual, AERO-SERVICE will gladly answer them.
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1. PRELIMINARY INFORMATION
1.1. Content and addressees of this manual
This technical publication is a manual for EV4 QUAD manufactured by AERO-SERVICE.
The manual refers to „main application of the device”, together with all the technical information about
exploitation, assembly and maintenance of the device. This manual is addressed to all users of the EV4 vehicle.
In case of loss or a case where it will no longer be usable it is recommended to order a copy of the manual from the
producer.
The manufacturer reserves the right to these materials and intellectual property rights and prohibits,
even in part, copying and/or disclosure of the content of the documentation without the
manufacturer's permission.
1.2. Symbols
To ensure safety of the users, and to avoid any interference in operation, safety instructions must be followed. These
symbols will help you achieve that:
SYMBOL
MEANING
DESCRIPTION
Danger
This symbol indicates situations of grave danger, neglect of which can
seriously jeopardize the risk of loss of health and safety of persons.
Danger
This symbol indicates serious electrical hazards which may negatively
impact health or even cause death.
Warning
This symbol indicates the need for warning or attention to key functions
or important information.
1.3. Cooperation with the user of EV4
The manual reflects the equipment and the technical condition of the machine at the time of commissioning. Any change
in this manual will result in the shipment of a copy of the manufacturer's new instruction to each customer and such
documentation should be stored with this manual.
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1.4. Compliance with safety requirements
AERO-SERVICE declares with all responsibility, that this product is compliant with following standards:
PN-EN ISO - 12100:2012 Safety of machines -- General design principles -- Risk assessment and risk
reduction.
EV4 QUAD meeets the requirements of the following European Directives:
The Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 concerning
machinery and certain parts of machinery.
Directive 2014/30/EU of the European Parliament and of the Council of 26 February 2014 on the
harmonisation of the laws of the Member States relating to electromagnetic compatibility.
The devices have been CE marked and have been issued a declaration of conformity for them - due to the
requirements set out in the above directives.
Nameplate attached to the device:
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2. Vehicle description
2.1. Manufacturer contact details:
AERO-SERVICE Jacek Skopiński
Dereniowa 4/69
02-776 Warsaw, Poland
Tel. +48 603 397 810
e-mail. ev4@ev4.pl
2.2. General description
The vehicle has an adaptive suspension that adapts to the shape or inclination of the terrain and allows the vehicle to
tilt in the bend so as to eliminate the effect of the centrifugal force. The vehicle is used to transport people.
Diag. 1 EV4 QUAD
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Diag. 2 MAIN PARTS
Diag. 3 MAIN PARTS
BRAKE
CALIPER
BRAKE
CALIPER
FOOTREST
BRAKE
DISC
REAR
SWINGARM
FRAME
TRANSMISSION
BELT
FOOTREST
FRAME
SWINGARMS
BRAKE
PIPES
LINKS AND PUSHERS
OF STEERING
CONTROL
FRONT WHEELS
BRAKE
DISK
BRAKE
CALIPER
SUSPENSION
LINK
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Diag. 4 MAIN PARTS
Diag. 5 MAIN PARTS
STEERING COLUMN
REAR
SWINGARM
MOTOR
FOOTREST
FRONT SWINGARMS
FRAME
IGNITION KEY
SUSPENSION
LINK
REAR SWINGARM
MOTOR
REAR WHEEL
TRANSMISION BELT
TRANSMISION GEARS
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Diag. 6 MAIN PARTS
Diag. 7 MAIN PARTS
BRAKE DISC
REAR WHEEL
MOUNTING UNIT
TRANSMISION
BELT
REAR SWINGARM
BRAKE CALIPER
STEERING
KNUCKLE
BRAKE CALIPER
BRAKE DISC
LINKS AND PUSHERS OF
STEERING CONTROL
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Diag. 8 MAIN PARTS
HANDLEBAR
FRONT
WHEELS
FOOTREST
FRAME
IGNITION
SEAT
TRANSMISION
BELTS
REAR WHEELS
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