ADLINK Technology MCM-216 User manual

MCM-216/218

Standalone Ethernet DAQ for

Distributed Machine Condition Monitoring

User’s Manual

Manual Rev.: 1.0

Revision Date: May 10, 2021

Part No: 50M-00024-1000

Revision History

Revision Release Date Description of Change(s)

1.0 2021-05-10 Initial Release

Preface iii

MCM-216/218

Preface

This document contains proprietary information protected by copy-

right. All rights are reserved. No part of this manual may be repro-

duced by any mechanical, electronic, or other means in any form

without prior written permission of the manufacturer.

Disclaimer

The information in this document is subject to change without prior

notice in order to improve reliability, design, and function and does

not represent a commitment on the part of the manufacturer.

In no event will the manufacturer be liable for direct, indirect,

special, incidental, or consequential damages arising out of the

use or inability to use the product or documentation, even if

advised of the possibility of such damages.

ADLINK is committed to fulfill its social responsi-

bility to global environmental preservation

through compliance with the European Union's

Restriction of Hazardous Substances (RoHS)

directive and Waste Electrical and Electronic

Equipment (WEEE) directive. Environmental

protection is a top priority for ADLINK. We have

enforced measures to ensure that our products,

manufacturing processes, components, and raw

materials have as little impact on the environment as possible.

When products are at their end of life, our customers are encour-

aged to dispose of them in accordance with the product disposal

and/or recovery programs prescribed by their nation or company.

Battery Labels (for products with battery)

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iv Preface

California Proposition 65 Warning

WARNING: This product can expose you to chemicals

including acrylamide, arsenic, benzene, cadmium,

Tris(1,3-dichloro-2-propyl)phosphate (TDCPP), 1,4-Diox-

ane, formaldehyde, lead, DEHP, styrene, DINP, BBP, PVC, and

vinyl materials, which are known to the State of California to cause

cancer, and acrylamide, benzene, cadmium, lead, mercury,

phthalates, toluene, DEHP, DIDP, DnHP, DBP, BBP, PVC, and

vinyl materials, which are known to the State of California to cause

birth defects or other reproductive harm. For more information go

to www.P65Warnings.ca.gov.

Trademarks

Product names mentioned herein are used for identification pur-

poses only and may be trademarks and/or registered trademarks

of their respective companies.

Conventions

Take note of the following conventions used throughout this

manual to make sure that users perform certain tasks and

instructions properly.

NOTE:

Additional information, aids, and tips that help users perform

tasks.

CAUTION:

Information to prevent minor physical injury, component dam-

age, data loss, and/or program corruption when trying to com-

plete a task.

WARNING:

Information to prevent serious physical injury, component

damage, data loss, and/or program corruption when trying to

complete a specific task.

Table of Contents v

MCM-216/218

Table of Contents

Preface.................................................................................... iii

List of Figures....................................................................... vii

1 Introduction ........................................................................ 1

1.1 Features............................................................................... 2

1.2 Applications ......................................................................... 2

1.3 Specifications....................................................................... 3

1.3.1 General Specifications................................................ 3

1.3.2 Analog Input ............................................................... 3

1.3.3 Isolated Digital I/O ...................................................... 4

1.3.4 Analog Ouptut Specifications ..................................... 5

1.3.5 Mechanical ................................................................. 5

1.3.6 Environmental............................................................. 6

1.4 Mechanical Drawings........................................................... 7

1.4.1 Dimensions................................................................. 7

1.4.2 DIN Rail Mount ......................................................... 11

1.4.3 Wall Mount................................................................ 12

1.5 I/O Connectors................................................................... 14

1.5.1 Analog Input and Analog Output .............................. 14

1.5.2 Digital Input and Output............................................ 15

1.5.3 Temperature Sensor Input........................................ 15

1.5.4 Reset Pin for Factory Default ................................... 16

1.5.5 Ethernet Ports........................................................... 17

1.5.6 LED Indicators .......................................................... 17

1.5.7 USB Ports................................................................. 17

2 Getting Started ................................................................. 19

2.1 Unpacking the MCM-216/218 ............................................ 19

2.2 Connecting to I/O............................................................... 19

2.3 Connecting/Disconnecting Power...................................... 20

vi Table of Contents

2.4 Checking Device Status..................................................... 20

2.5 Usage Scenarios................................................................ 20

2.5.1 First-Time Configuration / Portable DAQ .................. 21

2.5.2 Periodic Polling (REST API) ..................................... 21

2.5.3 TCP Socket for Streaming ........................................ 21

2.5.4 Passive Data (TCP Socket) ...................................... 21

3 Web Console..................................................................... 23

3.1 Web Console Login............................................................ 23

3.2 Web Console Menu ........................................................... 25

3.2.1 Information/System Information................................ 27

3.2.2 Mission Manager/Peripheral ..................................... 28

3.2.3 Data Manager/Data History ...................................... 29

3.2.4 Mission Manager/Mission Management ................... 29

3.2.5 System Manager/Change Password ........................ 30

3.2.6 System Manager/Account Management................... 30

3.2.7 System Manager/Network Setting ............................ 31

3.2.8 System Manager/System Setting ............................. 32

3.2.9 Data Manger/TCP Socket (for one-shut query mode)34

3.2.10 Device Manager/Modbus TCP Server ...................... 35

3.3 DAQ Mission ...................................................................... 40

4 DAQ Missions.................................................................... 53

4.1 Usage Behaviors................................................................ 53

4.1.1 Web Console ............................................................ 54

4.1.2 Periodic Polling ......................................................... 55

4.1.3 Passive Data............................................................. 55

4.2 Custom Filtering Algorithms............................................... 56

Important Safety Instructions............................................... 59

Getting Service...................................................................... 61

List of Figures vii

MCM-216/218

List of Figures

Figure 1-1: Front View .................................................................. 7

Figure 1-2: Top View..................................................................... 8

Figure 1-3: Left Side View............................................................. 9

Figure 1-4: Right Side View ........................................................ 10

Figure 1-5: DIN Rail Mount Dimensions ..................................... 11

Figure 1-6: Wall Mount Dimensions............................................ 12

Figure 1-7: Wall Mount Assembly ............................................... 13

Figure 1-8: Analog Input/Output Connector ................................ 14

Figure 1-9: Digital Input/Output Connector ................................. 15

Figure 3-1: Web Console Login Page......................................... 24

Figure 3-2: Web Console Welcome Page................................... 26

Figure 3-3: Menu Icon................................................................. 26

Figure 3-4: System Information................................................... 27

Figure 3-5: Peripheral Devices ................................................... 28

Figure 3-6: Data History.............................................................. 29

Figure 3-7: Mission Management ............................................... 29

Figure 3-8: Change Password .................................................... 30

Figure 3-9: Account Management............................................... 30

Figure 3-10: Network Settings ...................................................... 31

Figure 3-11: System Settings........................................................ 32

Figure 3-12: Upload Customization/Firmware Files...................... 33

Figure 3-13: TCP Socket .............................................................. 34

Figure 3-14: Modbus TCP Server ................................................. 35

Figure 3-15: Data Types for Modbus TCP .................................... 36

Figure 3-16: Modbus TCP Created Data Types ........................... 37

Figure 3-17: Data Value Starting Address Allocation.................... 38

Figure 3-18: Modbus Function Codes........................................... 39

Figure 3-19: Device Configuration ................................................ 40

Figure 3-20: Post Trigger without Retrigger.................................. 41

Figure 3-21: Pre-trigger Mode Operation (valid trigger only) ........ 42

Figure 3-22: Pre-trigger Mode Operation (w/ invalid trigger) ........ 42

Figure 3-23: Delay-Trigger Mode Operation ................................. 43

Figure 3-24: Middle-Trigger Acquisition ........................................ 43

Figure 3-25: Gated Trigger ........................................................... 44

Figure 3-26: DataType .................................................................. 46

Figure 3-27: Add Condition ........................................................... 48

Figure 3-28: Data Capture ............................................................ 50

Figure 3-29: Device Settings......................................................... 50

viii List of Figures

Figure 3-30: Apply a New Mission ................................................ 51

Figure 4-1: Operational Modes ................................................... 54

Figure 4-2: RESTful API.............................................................. 55

Introduction 1

MCM-216/218

1 Introduction

With the advent of IoT, more field devices are connecting to the

Internet. Instead of being distributed at each field site, systems

can be monitored and managed from a central control room. In

this scenario, machine condition monitoring systems play a crucial

role. Monitoring devices are typically deployed at the OT site, but

by using an Ethernet-based data acquisition system (DAQ),

machine conditions can be monitored remotely by IT staff.

The ADLINK MCM-216/218 is a standalone Ethernet DAQ that

acquires voltage and current signals from a monitored machine

which represent the machine status, with a threshold setting

mechanism reporting important results to the backend server. This

in turn dramatically reduces network bandwidth traffic as well as

the backend server’s computing burden.

The MCM-216/218 is designed for on-site process automation in

the field. When recovering from a power failure, the system will

automatically resume its previous running state. The

MCM-216/218's compact size also makes it easy to install in the

limited confines of an electrical control cabinet.

2Introduction

1.1 Features

XStandalone Ethernet DAQ for edge computing

XRESTful API reports machine conditions to IT system

XTCP socket client mode for continuous data acquisition

XBuilt-in web console for easy configuration and to facilitate

use as a portable DAQ

XSupports Modbus TCP server mode to upload data to

SCADA system

XSupports custom filtering algorithms for edge data

X8- or 16-channel, 16-bit analog input up to 250 kS/s

XSystem automatically resumes its previous running state

upon power recovery

X1x RS-485 port for serial communication with Modbus RTU

protocol

X8-channel isolated digital input/output

XTwo 1 Gb Ethernet ports for cascading

1.2 Applications

XDistributed machine condition monitoring

XMachine status detection through voltage and current signal

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