Adixen MAGPOWER User manual

Operating instructions

Translated from original version

MAGPOWER CONTROLLER

FOR MAGNETICALLY LEVITATED PUMPS

GB 02717 - Edition 04 - April 12

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MAGPOWER Controller for magnetically

levitated pumps

APPLICATIONS:

The MAGPOWER Controller is a digital and universal controller for

magnetically levitated turbomolecular pumps, compatible with the

ATHM and ATPM ranges.

Dear Customer,

You have just purchased

an adixen MAGPOWER

Controller.

We would like to thank

you and are proud to

count you as one of our

customers.

This product has

benefited from adixen

Vacuum Products ‘s many

years of experience in

the field of magnetically

levitated pumps design.

In order to ensure

the best possible

performance of the

equipment and your

complete satisfaction

in using it, we advise

you to read this manual

carefully before any

intervention on your

pump and to pay

particular attention

to the equipment

installation and start-up

section.

This operating instruction manual includes the using instructions of the

controller with an adixen maglev pump.

Refer to the pump operating instructions to install the pump in the

equipment ( B300).

Welcome

adixen Vacuum Products - Operating instructions - MAGPOWER Controller

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MAGPOWER Controller for magnetically

levitated pumps

GB 02717 - Edition 04 - April 12

The use of adixen products are subject to copyright and

intellectual property rights in force in any jurisdiction.

any part without prior written authorization from adixen Vacuum

Products.

Specifications and information are subject to change without

notice by from adixen Vacuum Products.

This product complies with the requirements of European Directives,

listed in the Declaration of Conformity contained in G 100 of this

manual.

adixen Vacuum Products - Operating instructions - MAGPOWER Controller

GB 02718 - Edition 06 - June 12

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OPERATING INSTRUCTIONS: 110850

EDITION: 06 - June 2012 General contents

Operating instructions MAGPOWER

Controller

Translated from original version

Chapter A INTRODUCTION

A 100 - Introduction to the MAGPOWER controller

A 200 - Control loop of the pump

A 300 - MAGPOWER technical characteristics

A 500 - Controller accessories

Chapter B START-UP

B 100 - Safety instructions for installation

B 200 - Unpacking and storage of the controller

B 400 - Safety instructions and electrical connections

B 410 - Pump/MAGPOWER cable connection

B 420 - Valve connections (isolation, water, air)

B 421 - "Valves" connector wiring

B 430 - "Remote control" connector wiring

B 431 - Analog Output 0-10 V connector wiring

B 440 - Heater band connection for MT models

B 450 - RS 232 or RS 485 link wiring

Chapter C OPERATION

C 100 - Safety Instructions for product use

C 200 - Controller start-up

C 300 - MAGPOWER settings

C 400 - Controlling the pump using the controller front panel

C 450 - Local or remote mode operation

C 500 - "External safety" contact operation

C 600 - "INH" Inhibit mode operation

C 700 - Standby mode operation "with braking" or "without braking"

C 800 - Detailed description of RS232 and RS485 commands

Chapter D MAINTENANCE

D 100 - Safety instructions for product removal

D 200 - Diagnosis and Troubleshooting

Chapter G APPENDIX

G 100 - Declaration of conformity, safety instructions

Indicates a potentially hazardous situation which, if not avoided, could

result in property damage

Indicates a potentially hazardous situation which, if not avoided, could result

in moderate or minor injury. It may also be used to alert against unsafe prac-

tices.

adixen Vacuum Products - Operating instructions - MAGPOWER Controller

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General contents

Operating intructions MAGPOWER

Controller

GB 02718 - Edition 06 - June 12

OPERATING INSTRUCTIONS: 110850

EDITION: 06 - June 2012

Translated from original version

The performance and operational safety of this product are guaranteed pro-

vided it is used normally in the operating conditions defined in this manual.

It is the customer’s task to:

- train operators to use the product if they do not speak the language the

manual is written in,

- ensure operators know the safe practices to apply when using the

product.

Before switching on the appliance, study the user’s manual and make sure

you follow the safety instructions it gives. You can recognise these by the

‘Caution’, ‘Warning’ and ‘Danger’ symbols.

Good practice tips and manufacturer’s recommendations are in a blue box.

Indicates an imminently hazardous situation that, if not avoided, will result

in death or severe injury (extreme situations).

Indicates a potentially hazardous situation which, if not avoided, could result

in death or severe injury.

adixen Vacuum Products - Operating instructions - MAGPOWER Controller

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Introduction

Operating instructions MAGPOWER Controller

Detailed contents

A 100 Introduction to the MAGPOWER controller

- MAGPOWER controller the new generation

- Compact and functional

A 200 Control loop of the pump

- 5 active axis

- Unbalanced force rejection control

A 300 MAGPOWER technical characteristics

- Characteristics

- Dimensions

A 500 Controller accessories

- Connection cable

- Power line cable

- Thermostated cable for thermostatic MT models

adixen Vacuum Products - Operating instructions - MAGPOWER Controller

MAGPOWER

The new generation

controllers

Designed for magnetically levitated turbomolecular pumps

Light and compact controller. Battery free.

Detection and automatic running of pump models:

ATH 1300 M, ATH 1600 M, ATH 1603 M, ATH 2300 M, ATH 2303 M,

ATH 2800 M, ATH 3200 M , ATP 2300 M

- ATH 1300 MT, ATH 1600 MT, ATH 2300 MT, ATH 2800 MT,

ATH 3200 MT equipped with heater band.

Convenient interface

User-friendly keypad, alphanumeric display.

Modern pump monitoring

Digital display of operating and troubleshooting parameters;

RS 232/485 serial links; Lonworks.

Power supply detection from 200 V -10%

to 240 V +10%, 50/60 Hz single phase.

Power supply for heater:

200-240 V - 50/60 Hz

Power rating: see the pump operating instructions.

Large range of interface

Dry contacts interface for status signals and optocoupled control

inputs;

Selectable Analog 0-10 V output.

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A 100

Introduction to the

MAGPOWER controller

adixen Vacuum Products - Operating instructions - MAGPOWER Controller

Compact and

functional

The MAGPOWER controller is a new generation of controllers.

All functions to monitor the pumps are integrated into the

controller.

Convenient interface

The front panel of the unit

consists of:

Parameter selection and

configuration keys

Manual control keys

Parameter and message LCD

display (4 lines).

Pump status indicator leds

Lonworks communication

{

STAND BY

STOP

START STATUS

PREVIOUS +ENTER

MAGPOWER

2/3

A 100

Introduction to the

MAGPOWER controller

GB 02720 - Edition 03 - April 12

adixen Vacuum Products - Operating instructions - MAGPOWER Controller

The output valve connector is used for the Isolation, Water and

Air valve connections.

The RS232 serial link is used to control and monitor the pump

using a computer.

The RS485 serial link allows the installation of many pumps in a

network.

The remote control connector is used for the remote control of

START/STOP/STANDBY/INHIBIT functions,

- to take in account external safeties,

- to allow the copy of pump status via dry contact outputs,

- output 0-10 V selected for the speed, the pump current or the

temperature.

Allow the attachment of a grounding cable to ground the

controller and connect the grounding cables of the accessories

(Screw M5x6 mm).

The Lon serial link allows the installation of many pumps in a

network.

Not used by customer.

The thermo output connector is used to control and power the

heater band (220-240 V).

1 Power switch

2 Pump connector

(Wiring characteristics

on B 410)

3 Output valves

(Wiring characteristics

on B 420)

4 RS232/485 connector

(Wiring characteristics

on B 450)

5 Remote Control

connector

(Wiring characteristics

on B 430)

6 Grounding

7 Lon Connector

8 Service

9 Thermo output

(Wiring characteristics

on B 440)

10 Power supply connector

( B 410)

The rear panel of the

unit consists of:

7421

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A 100

Introduction to the

MAGPOWER controller

adixen Vacuum Products - Operating instructions - MAGPOWER Controller

5 active axis The mobile assembly formed by the turbo rotor and the shaft is

known as the rotor. The rotor is driven by the motor and held

in suspension by magnetic fields generated by electromagnets

housed in an active bearing.

The mobile rotor has 5 axes of freedom monitored by 5 active

magnetic bearings.

Rotor

Stator

BearingElectronics

Power

amplifiers

Position of

Reference

Position return

Electro-

magnet

Correction

Position

sensor

Movements in relation to these axes are monitored by

position sensors. According to the position data recorded, the

controller corrects differences to bring the rotor back to its

optimum position, by varying the current in electro-magnets.

3 controlled translations (X, Y, Z)

2 controlled tiltings (X, Y)

A 200

Control loop of the pump

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GB 02721 - Edition 04 - Aug 07

adixen Vacuum Products - Operating instructions - MAGPOWER Controller

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