ADAPT SOLUTIONS SP-CHRG05 User manual

SPEEDY-LIFT

INSTALLATION MANUAL

SP-CHRG05

DODGE CARAVAN|CHRYSLER TOWN & COUNTRY

2005 & UP

SCALE 1:5

1 of 5

ITEM

PART NUMBER

QTY

DESCRIPTION

SP000

Mechanism Assembvly

SP100-01

Rail Assembly

SP600B

Housing Cover Assembly -Black-

SP700B

Hook Assembly -Black-

SP740

Wheelchair support

SL800

Electrical Kit -Alone-

PRD 110-104

Round washer head tapping screw #8 x 1/2

PRD 302-100P

Hex Cap Bolt Zinc Plated 1/4-20 x 1/2 G5

PRD 333-105M

Nylon Insert Locknut 1/4-20 Thin

PRD 337-211P

Button Head Socket Cap Screw Zinc Plated 5/16-18 x 1/2

PRD 2946

Flange Locknut Zinc Plated 5/16-18

SP-CHRG05-00

Floor Installation Kit -Left-

SP-CHRG05

ADAPT SOLUTIONS

|[email protected]|866.641.0419|418.889.9838 fax

PART NUMBER

Speedy-Lift 2 Dodge Caravan

DESCRIPTION

SPEEDY-LIFT 2 DODGE CARAVAN STOW N'GO 2005+

SCALE 1:8

SCALE 1:5

2 of 5

ITEM

PART NUMBER

QTY

DESCRIPTION

SL-CHRG05-01

36'' lg floor adaptor

SL-EQRS145

Adaptor for the SPEEDY-LIFT rail on the floor adaptors

PRD 149-554P

Socket set screw cone point zinc plated 5/16-18 x 3/4

PRD 302-147P

Hex Cap Bolt Zinc Plated 5/16-18 x 2 1/4 G5

PRD 333-107

Nylon Insert Locknut 5/16-18

PRD 341-146P

Flat Washer Zinc Plated I.D. 11/32 SAE 5/16

AP S5-8A

Sheet metal plug - flush Ø0.625" Black

SP-CHRG05

ADAPT SOLUTIONS

|[email protected]|866.641.0419|418.889.9838 fax

PART NUMBER

Speedy-Lift 2 Dodge Caravan

DESCRIPTION

SPEEDY-LIFT 2 DODGE CARAVAN STOW N'GO 2005+

7 8

SCALE 1:5

SCALE 1:9

3 of 5

ITEM

PART NUMBER

QTY

DESCRIPTION

SP000

Mechanism Assembvly

SP100-01

Rail Assembly

SP600B

Housing Cover Assembly -Black-

SL-UNI-07

Nut for SPEEDY-LIFT rail

SL-UNI-08

Rail Spacer

SL-UNI-09

Rail Spacer Washer

PRD 110-104

Round washer head tapping screw #8 x 1/2

PRD 302-100P

Hex Cap Bolt Zinc Plated 1/4-20 x 1/2 G5

PRD 333-105M

Nylon Insert Locknut 1/4-20 Thin

PRD BSHCS51618114P

Button Head Socket Cap Screw Zinc Plated 5/16-18 x 1 1/4

SP-CHRG05

ADAPT SOLUTIONS

|[email protected]|866.641.0419|418.889.9838 fax

PART NUMBER

Speedy-Lift 2 Dodge Caravan

DESCRIPTION

SPEEDY-LIFT 2 DODGE CARAVAN STOW N'GO 2005+

SCALE 1:6

SCALE 1:5

4 of 5

ITEM

PART NUMBER

QTY

DESCRIPTION

SP700B

Hook Assembly -Black-

PRD 337-211P

Button Head Socket Cap Screw Zinc Plated 5/16-18 x 1/2

SP-CHRG05

ADAPT SOLUTIONS

|[email protected]|866.641.0419|418.889.9838 fax

PART NUMBER

Speedy-Lift 2 Dodge Caravan

DESCRIPTION

SPEEDY-LIFT 2 DODGE CARAVAN STOW N'GO 2005+

SCALE 1:4

SCALE 1:6

SCALE 1:4

5 of 5

ITEM

PART NUMBER

QTY

DESCRIPTION

SP740

Wheelchair support

PRD 337-211P

Button Head Socket Cap Screw Zinc Plated 5/16-18 x 1/2

PRD 2946

Flange Locknut Zinc Plated 5/16-18

SP-CHRG05

ADAPT SOLUTIONS

|[email protected]|866.641.0419|418.889.9838 fax

PART NUMBER

Speedy-Lift 2 Dodge Caravan

DESCRIPTION

SPEEDY-LIFT 2 DODGE CARAVAN STOW N'GO 2005+

1. Remove or stow the seat found in the location where you plan on installing the SPEEDY-LIFT.

2. Pre-assemble the floor adaptor kit. Secure the slotted angle adaptors SL-EQRS145 to the floor adaptors

(tubing) using 5/16” X 2 1/4” bolts. NOTE: DO NOT FULLY TIGHTEN THE BOLTS.

3. Install the assembled adaptors in the vehicle. Place the adaptor over the “dog bones” and slide the

adaptor towards the front of the vehicle.

4. Secure the adaptors in place using a 5/16” X 3/4” socket set screw. Cover the socket set screw hole with

the provided cap plug. NOTE: In some applications, the adaptors will seem loose and be able to move

from side to side. This is normal at this stage of the installation.

5. Place the SPEEDY-LIFT in the vehicle onto the floor adaptors. Place the plastic shims SL-UNI-08 between

the SPEEDY-LIFT and the floor adapters. Refer to the attached exploded view for placement of the

shims.

Center the SPEEDY-LIFT in the door opening. Place the SPEEDY-LIFT as close as possible to the door.

6. The SPEEDY-LIFT up/down and in/out motors can be disengaged manually to slide the SPEEDY-LIFT in and

out and move the arm up and down.

BEWARE! The arms are spring loaded. When disengaging the arms, make sure you hold the arm firmly. To

disengage it, move the handle to the right and push down. This will disengage the two motors and the

arm will spring up. To reengage, lift the lever up. You may have to move the arm and the unit back and

forth to allow the gears to properly re-engage.

7. Place the washers SL-UNI-09 over the SPEEDY-LIFT track and use the 5/16” X 1 1/4” button head bolts to

line up the washers, the SPEEDY-LIFT track and the black plastic shims. Secure the SPEEDY-LIFT to the

floor adaptors using the threaded blocks SL-UNI-07.

8. Thread the lead power cable (red +) under the doorstep moulding and through the firewall.

WARNING: Pass through a grommet in the firewall to prevent the cable from chaffing.

9. Install the circuit breaker near the battery and then connect the battery to the circuit breaker.

10. Attach the ground wire (black -) to the vehicle’s frame, under the doorstep moulding using a self-tapping

screw. NOTE: It is preferable to locate it in a spot where the sheet metal is doubled-up to insure a better

ground.

11. Thread the hand held control wire under the doorstep molding and up under the dash. Secure the wire in

place under the dash with a tie wrap and secure the hand held control on the dash using “Velcro”.

WARNING: Place the hand held control in a safe place so that the door does not risk cutting off the wire.

12. Power the SPEEDY-LIFT all the way out. Attach the wheelchair hook and support assembly, patrt # SP700

to the head of the SPEEDY-LIFT. The height of the hook assembly may be adjusted depending on the

height or style of the wheelchair.

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