Adance ADE-2022-C User manual

ADE- 2022-C Page 1 of 50

Maintenance Manual

Blast Chiller

ADE- 2022-C Page 2 of 50

Contents

ContentsContents

Contents

Page

PagePage

Page

1

11

1 What is the Adande

®

System 4

2

22

2 Adande

®

Technology Ex lained 4

3

33

3 EC Declaration of Conformity 5

4

44

4 Storage of Product 6

5

55

5 O erating Adande

®

Tem erature Settings 6

5.1

5.15.1

5.1

The Dis lay Controls

6

5.2

5.25.2

5.2

Defrost

8

5.3

5.35.3

5.3

Drawer Alarm

8

5.4

5.45.4

5.4

Error Alarm

8

5.5

5.55.5

5.5

Tem erature Alarm

8

5.6

5.65.6

5.6 Electrical Connection

9

5.7

5.75.7

5.7

Location and Stability

10

6

66

6 Insulated Container Removal 11

7

77

7 Workto Removal 12

8

88

8 Front Grille removal 12

9

99

9 Left Hand Panel Removal 13

10

1010

10 Rear Panel Removal 13

11

1111

11

Drawer Front Removal 14

12

1212

12 Drawer Switch Re lacement 15

1

11

13

33

3 Removing the Diffuser 16

1

11

14

44

4 Eva orator Fan Re lacement 17

1

11

15

55

5 Secondary Blast Chill Fan Re lacement 18

16

1616

16

Drain Tray and Defrost Heater Removal and Re lacement 19

1

11

17

77

7 Eva orator Tem erature Probes Re lacement 20

1

11

18

88

8 Lid Heated Seal Re lacement 21

1

11

19

99

9

Seal Height Adjustment 22

20

2020

20

Runner Re lacement 23

ADE- 2022-C Page 3 of 50

2

22

21

11

1 Condenser Fan Re lacement 25

2

22

2

Electrical com onents 26

2

22

23

33

3 Electrical Control System 26

23.1

23.123.1

23.1

Wiring Diagram for Dixell XB570L Controller 28

2

22

24

44

4 How to enter setting on Dixell XB570L Blast Chill Controller 29

24.1

24.124.1

24.1

How to enter setting for each cycle 29

24.2

24.224.2

24.2 settings for Dixell XB570L Blast Chill Controller 30

2

22

25

55

5 Refrigeration Maintenance 34

2

22

26

66

6 Drawer configurations 35

2

22

27

77

7 Fault Finding 37

2

22

27

77

7.1

.1.1

.1

Drawers not o erating correctly

37

2

22

27

77

7.2

.2.2

.2

Seals and/or container rim have ice and condensation

37

2

22

27

77

7.3

.3.3

.3

Drawer is not maintaining set tem erature

37

2

22

27

77

7.4

.4.4

.4

The drawer does not ower u

38

2

22

27

77

7.

..

.5

55

5 Eva orator fans run when drawer is o en 38

2

22

27

77

7.6

.6.6

.6

Eva orator fans do not run when drawer is closed 38

27.7

27.727.7

27.7

Blast chill cycle fails to o erate 38

2

22

28

88

8 Ex loded diagrams 39

2

22

28

88

8.1

.1.1

.1 Housing S are Parts 39

2

22

28

88

8.2

.2.2

.2 Fridge Electrical System and Drawer Parts 40

2

22

28

88

8.3

.3.3

.3 Insulated Lid Parts 41

2

22

28

88

8.4

.4.4

.4 Base with Standard Castors Parts 42

2

22

28

88

8.5

.5.5

.5 High Castor Base Parts 43

2

22

28

88

8.6

.6.6

.6 Small Castor Base Parts 44

2

22

28

88

8.

..

.7

77

7 Double Wheel Castor Base Parts 45

2

22

28

88

8.

..

.8

88

8 Large Rollers and Feet Base Parts 46

2

22

28

88

8.

..

.9

99

9 Small Rollers and Feet Base Parts 47

2

22

28

88

8.

..

.10

1010

10 To Cover 48

2

22

28

88

8.

..

.1

11

1 Workto and U stand 49

2

22

28

88

8.

..

.1

11

12

22

2 Heat Shield workto 50

ADE- 2022-C Page 4 of 50

Welcome to Adande

Welcome to AdandeWelcome to Adande

Welcome to Adande®

®®

®

Refrigeration

RefrigerationRefrigeration

Refrigeration

1

11

1

What is Adande®

What is Adande®What is Adande®

What is Adande®

Adande

®

is a new method of cold storage develo ed as a series of refrigerated drawers

that offer storage tem erature flexibility in 1ºC increments between –22ºC and +15ºC.

Each refrigerated drawer:-

•Provides stable tem erature storage

•A removable container to act as tem orary cool and safe roduct storage.

•Gives full lan area access roviding s ace efficient storage.

•Is easily cleaned or re laced.

•Can be su lied configured as a blast chiller.

2

22

2

Adande® Ex lained

Adande® Ex lainedAdande® Ex lained

Adande® Ex lained

Adande

®

uses standard technology and refrigeration arts but in a com letely new

and atented way.

A dedicated fridge engine su lies refrigerant to an eva orator coil assembly. The

eva orator coil assembly then su lies cooling to the insulated container and is sized

to maintain u to 40kg of roduct at any set oint tem erature, in the range of –22ºC

to +15ºC.

Figure 1: Front view of Adande

®

Single Drawer

ADE- 2022-C Page 5 of 50

3

3 3

3 EC Declaration of Conformit

EC Declaration of ConformitEC Declaration of Conformit

EC Declaration of Conformity

yy

y

We declare that the following machinery com lies with the essential health and

safety requirements of the :-

The Machinery Directive 2006/42/EC.

The Low Voltage Directive 2006/95/EEC.

The Electromagnetic Com atibility Directive 2004/108/EC.

The Pressure Equi ment Directive 97/23/EC.

Machinery Descri tion: 1 Drawer A liance for Chilled Storage.

Make: Adande

®

.

Ty e: Adande unitary drawer refrigeration

Manufactured by Adande Refrigeration Ltd.,

45 Pinbush Road, South Lowestoft Industrial Estate, Lowestoft, Suffolk

NR33 7NL

The following trans osed harmonised Euro ean Standards have been used:

EN ISO 12100 arts 1 & 2 Safety of Machinery – Basic conce ts, general rinci les

for design.

EN ISO 13857 Safety of Machinery – Safety distances to revent danger zones

being reached by the u er and lower limbs.

EN ISO 13732-1: 2006

Ergonomics of the thermal environment -- Methods for the assessment of human res onses to contact with surfaces -

- Part 1: Hot surfaces

.

EN 1672-2 Food rocessing machinery – Basic conce ts – Part 2 : Hygiene

requirements

EN 61000-6-3:2001, Electromagnetic com atibility (EMC) - Part 6-3: Generic

standards; Emission standard for residential, commercial and light- industrial

environments

EN 61000-6-1 Generic Immunity Standard; Residential commercial and light

industrial environments.

EN 60335-2-24 The Safety of Household and Similar Electrical A liances – Part 2

–24: Particular Requirements for Refrigerating A liances and Ice Makers.

EN 60335-2-89:2010 Household and Similar Electrical A liances – Safety - Part

2 –89: Particular Requirements for commercial refrigerating a liances with an

incor orated or remote refrigerant condensing unit or com ressor.

The technical file for this machinery will be re ared on demand by :-

Name: Ian Wood

Position: Managing Director

Who also signs on behalf of the manufacturer

ADANDE

®

REFRIGERATION

45 Pinbush Road

South Lowestoft Industrial Estate

Lowestoft

Suffolk

NR33 7NL.

ADE- 2022-C Page 6 of 50

4

44

4

Storage of Product

Storage of ProductStorage of Product

Storage of Product

For the drawer to o erate at full efficiency the heated seal should be maintained in

good condition. It is essential that the roduct is not stored above the “MAX FILL

“MAX FILL “MAX FILL

“MAX FILL

LEVEL”

LEVEL”LEVEL”

LEVEL” line as this can damage the seal and affect the o eration of the drawer.

The drawer is ca able of storing any food roduct. However, roducts which may give

off acidic odours like vinegar, onions, etc. should be suitably sealed. Adande

®

also

recommends storage containers with liquid food roducts be stored with lids.

Ensure that the roduct is never stacked above the “MAX FILL LEVEL”

“MAX FILL LEVEL”“MAX FILL LEVEL”

“MAX FILL LEVEL” Label in the

insulated container.

5

55

5

O erating Adande

O erating AdandeO erating Adande

O erating Adande

®

®®

®

Tem erature Control

Tem erature ControlTem erature Control

Tem erature Control

System

SystemSystem

System

The Adande

®

tem erature control system allows you to set and control the drawer

within a tem erature range of -22°C ( -8°F) and +15°C (59°F).

Tem erature accuracy in the drawer will be maintained within ±2ºC of the set oint

5.1

5.15.1

5.1

The Dis lay C

The Dis lay CThe Dis lay C

The Dis lay Controls

ontrolsontrols

ontrols

Increase/

Decrease set oint

tem erature

Insertion Probe not used

Ignore this tem erature

in Yellow

Cycle

numbers

Hold mode

Sta

rt/ Sto

Cycle and hold

mode selection

ADE- 2022-C Page 7 of 50

To Blast Chill

To Blast ChillTo Blast Chill

To Blast Chill

1. To sto the cycle ush and hold the START/ STOP button until

the yellow light turns off.

2. Push and release the

button until the desired cycle is selected.

The cycle number selected will be highlighted.

Cycle

CycleCycle

Cycle

Blast

Blast Blast

Blast

mode

modemode

mode

1

11

1

st

stst

st

Phase

Phase Phase

Phase -

--

-

Hard Chill

Hard ChillHard Chill

Hard Chill

2

22

2

nd

ndnd

nd

Phase

Phase Phase

Phase -

--

-

Soft Chill

Soft ChillSoft Chill

Soft Chill

Total

Total Total

Total

cycle

cycle cycle

cycle

duration

duration duration

duration

(min)

(min)(min)

(min)

Duration

(min)

Tem erature

(°C)

Duration

(min)

Tem erature

(°C)

1

11

1

Soft Chill 90 -1 90

2

22

2

Hard Chill 60 -15 30 -1 90

3

33

3

Soft Chill 120 -1 120

4

44

4

Hard Chill 80 -15 40 -1 120

3. Push and release the START/ STOP button the yellow light will

be switched on indicating that the blast chill cycle has started.

Normal O eration

Normal O erationNormal O eration

Normal O eration

For normal refrigeration or frozen storage

normal refrigeration or frozen storagenormal refrigeration or frozen storage

normal refrigeration or frozen storage ush button until the ‘H’

‘H’‘H’

‘H’

a ears on the dis lay and no cycle numbers are lit.

To change tem erature ush and release the button this will show the current

set oint.

Then ush and hold down the button and the word “SetH”

“SetH”“SetH”

“SetH” will flash

Use the and buttons to either increase or decrease the set oint

tem erature.

Push the button again to store the new set oint. If the set button is not

ressed the tem erature will revert back to revious setting.

Press to activate the hold mode, the buttons

and

will be

illuminated.

ADE- 2022-C Page 8 of 50

5.2

5.25.2

5.2

Defrost

DefrostDefrost

Defrost

The refrigeration system automatically defrosts. If a manual defrost is required then

ress the manual defrost button/tem erature u button

for 3 seconds.

5.

5.5.

5.3

33

3

Drawer Alarm

Drawer AlarmDrawer Alarm

Drawer Alarm

If the drawer is o en for more than 10 minutes, the dis lay in the control anel

changes to “

““

“DA

DADA

DA”.

”.”.

”.

When the alarm has been activated, the Adande

®

drawer will alarm both visually and

audibly.

To silence the audible alarm, ress ANY button on the dis lay, or close the drawer. The

alarm light and flashing dis lay will continue to show until the drawer has been fully

closed.

NOTE: THERE IS NO

NOTE: THERE IS NO NOTE: THERE IS NO

NOTE: THERE IS NO COOLING TO

COOLING TOCOOLING TO

COOLING TO

THE INSULATED CONTAINER

THE INSULATED CONTAINER THE INSULATED CONTAINER

THE INSULATED CONTAINER WHEN THE

WHEN THE WHEN THE

WHEN THE

DRAWER IS OPEN.

DRAWER IS OPEN.DRAWER IS OPEN.

DRAWER IS OPEN.

5.

5.5.

5.4

44

4

Error Alarm

Error AlarmError Alarm

Error Alarm

If dis lay reads “

““

“rPF

rPFrPF

rPF”

””

” or “

““

“EPF

EPFEPF

EPF”

””

”, a tem erature robe has failed, and an engineer should

be called.

The Adande

®

drawer will o erate with a 15 minute on / 15 minute off cycle in the event

of an “

““

“rPF

rPFrPF

rPF”

””

” failure. This will hel to maintain the stored roduct at a safe tem erature,

but recise tem erature control will be lost. “

““

“E

EE

EPF

PFPF

PF”

””

” will only affect defrosts, and these

will be timed to maintain o eration of the drawer. An engineer should be called as

soon as ossible for either fault.

5.

5.5.

5.5

55

5

Tem erature Alarm

Tem erature AlarmTem erature Alarm

Tem erature Alarm

Should “H

“H“H

“HA

AA

A”

””

” a ear on the dis lay, the drawer tem erature has exceeded its set oint

by 7°C and roduct core tem erature should be checked. If the Adande

®

drawer has

recently been turned on, loaded with warm roduct or left o en for a long eriod of

time, this alarm may be dis layed. If the tem erature does not return to the set oint

tem erature, an engineer should be called.

Should “L

“L“L

“LA

AA

A”

””

” a ear on the dis lay, the drawer tem erature has fallen below its set

oint by 7°C and roduct core tem erature should be checked. If the Adande

®

drawer’s tem erature set oint has recently been increased, this alarm may be

dis layed. If the tem erature does not return to the set oint tem erature, an engineer

should be called.

ADE- 2022-C Page 9 of 50

5.6

5.65.6

5.6 Electrical Connection

Electrical ConnectionElectrical Connection

Electrical Connection

The Adande

®

drawer should be connected to a 230V, single hase, 50 Hz, standard

socket outlet su ly. The drawer is connected to the mains su ly with a detachable

su ly lead, one end of which is fitted with a standard 13 am 3 in lug (fused at 13A).

The other end of the su ly lead, fitted with an a liance lug, is connected to the

Adande

®

drawer as shown in

figure 3a

below.

Figure 3a: Mains connection oint

The unused socket on the right hand side in

figure 3a

can be used to rovide a mains

su ly to additional Adande

®

Drawers as shown in

figure 3b

below.

Figure 3b: Mains connection oint

DO NOT REMOVE ACCESS PANELS WITH

DO NOT REMOVE ACCESS PANELS WITH DO NOT REMOVE ACCESS PANELS WITH

DO NOT REMOVE ACCESS PANELS WITH THE ELECTRICAL SUPPLY CONNECTED.

THE ELECTRICAL SUPPLY CONNECTED.THE ELECTRICAL SUPPLY CONNECTED.

THE ELECTRICAL SUPPLY CONNECTED.

Unique Serial

number of the

unit: This

should be

quoted when

requesting a

service visit

Single

‘P’cli for

retaining

mains

cable

ADE- 2022-C Page 10 of 50

5.7

5.75.7

5.7 Location and Stability

Location and StabilityLocation and Stability

Location and Stability

It is im ortant that the Adande

®

drawer is installed and maintained on a flat, clean and

level surface

level surfacelevel surface

level surface to ensure correct o eration.

The room should be dry and sufficiently ventilated.

O timum erformance is obtained at ambient tem eratures between +16ºC (60ºF)

and +38ºC (100ºF).

The air outlet grill MUST be ke t clear at all times to maintain o timum

The air outlet grill MUST be ke t clear at all times to maintain o timum The air outlet grill MUST be ke t clear at all times to maintain o timum

The air outlet grill MUST be ke t clear at all times to maintain o timum

erform

erformerform

erformance.

ance.ance.

ance.

The Adande

®

drawer can be mounted on rubber feet, rollers or castors. When

mounted on a castor base, the front two castors should have their brakes ON during

normal use as in

figure 4

.

Figure 4: Lockable Castor

If the Adande

®

drawer is mounted on two rollers at the rear and rubber feet at the

front, then to move the drawer either lift the front as shown in

figure 5

and ush or

ull into osition, or use an o en drawer as a lever to lift the drawer as shown in

figure

6,

this method may be referable if drawers are stacked more than one high.

Figure 5 Figure 6

THE

THE THE

THE INSULATED CONTAINER

INSULATED CONTAINERINSULATED CONTAINER

INSULATED CONTAINER

SHOULD BE UNLOADED BEFORE MOVING

SHOULD BE UNLOADED BEFORE MOVINGSHOULD BE UNLOADED BEFORE MOVING

SHOULD BE UNLOADED BEFORE MOVING

Adance ADE-2022-C User manual

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