Actox ABC40UKA User manual
ABC40UKA Manual
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ABC40UKA / ABC40UKAF
40 W Universal Ka-Band (27.5-31.0 GHz) BUC
USER MANUAL
ABC40UKA Manual
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Table of contents
Introduction……………………………………………….……………..………...5
Receiving and
inspection…………………………………………………..…………………...…..6
Equipment Damage or Loss
Return of Equipment
Preparing for
installation…………………………………………………….…………..…….…..7
Safety Precautions
General
description………………………………………………..…………….……….…..8
General Considerations
Securing the Block Up Converter
Installing the Block Up
Converter…………………………………………………………………………..………………...…...9
Site Considerations
LED
Indication…………………………………………………………………….………………………....10
10MHz Reference
Setting the L.O.
Setting the TX and RX Frequencies
Recommended Test
Equipment…………………………………………………………………….………………………...11
Appendix 1. Technical
Specifications………………………………………………………….….………..12
Connections and Mounting
Hardware………………………………………………………………….………..13
Assembly and Installation
ABC40UKA Manual
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Functional
Overview………………………………………………………….………………..14
General
IF/RF Conversion and Amplification
Monitor and Control (optional)
Operation.……………………………………….....…………….………………...15
Maintenance……………………………………….…………………..….........….16
Performance
Check…………………………………………….……………….………………..17
Out-of Warranty Repair
Appendix 2. Mechanical
Drawing……………..………………………………….………….……………....18
Appendix 3. Spare
Parts…………………………………………….………………………………….19
Appendix 4. M&C
Commands…...………………………………………………….…………………..20
Appendix 5. M&C Connection
Instructions…..………………………………………………….…………………..26
ABC40UKA Manual
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Scope
This document covers the installation, operation, and maintenance of the ABC40UKA BUC. It contains
information intended for engineers, technicians and operators working with the block up converter.
To make inquiries, or to report errors of fact or omission in this document, please contact Actox
Corporation at toll free 866-888-6087.
ABC40UKA Manual
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INTRODUCTION
The ABC40UKA is a reliable, high quality, cost efficient stand-alone block up converter. The application
for this block up converter is Ka-Band VSAT communication in an outdoor environment. This line of
superior products, engineered using state of the art technology, is characterized by unparalleled durability
and dependability.
This unique first ever 40W L-To Full Ka-Band Block Up Converter covers the O3B (27.65-29.1 GHz),
Commercial (29.0-30.0 GHz) and Military (30.0-31.0 GHz) frequency bands. M&C (FSK) capability
enables troubleshooting, monitoring and controlling the BUC. Unit provides 10MHz reference autosensing
feature. The unit is ideal for portable and mobile applications.
KEY FEATURES
Output Frequency 27.5 - 31.0 GHz
Smallest package size and weight
Quad L.O. switchable (26.55, 27.4, 28.05 and 29.05 GHz)
Auto-ranging powering option 36 - 60 VDC
Low power consumption (340W max)
Digital temperature compensation
Amplifier, L.O. and 10 MHz Reference Status LEDs
M&C – combined RS-232/485,
Ethernet (HTTP and SNMP ver.2 and 3 (optional)
FSK (optional)
RoHS compliant
ABC40UKA Manual
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Receiving and Inspection
The block up converter is designed to function outdoors and will arrive in a standard shipping container.
Immediately upon receipt of the block up converter, check the packing slip against the actual equipment
you have received. Inspect the shipping containers exteriors for visible damage incurred during shipping.
CAUTION!
Handle the block up converter with extreme care. Excessive shock may damage block up
converter’s delicate internal components.
Using the supplied packing list, verify that all items have been received and undamaged during shipment.
Verify that all items are complete. If there are any omissions or evidence of improper packaging, please
notify Actox Corporation immediately.
Equipment Damage or Loss
Actox Corporation is not responsible for damage or loss of equipment during transit. For further
information, contact the responsible transport carrier.
When declaring equipment as damaged during transit, preserve the original shipping cartons to facilitate
inspection reporting.
Return of Equipment
When returning equipment to Actox Corporation for repair or replacement:
1. Identify, in writing, the condition of the equipment,
2. Refer to the Invoice, Purchase Order and the date the equipment was received.
Notify Actox Corporation RMA department of the equipment condition and obtain a Return Material
Authorization (RMA) number and shipping instructions.
Do not return any equipment without an RMA number.
This is important for prompt, efficient handling of the
returned equipment and of the associated complaint.
ABC40UKA Manual
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Preparing for Installation
Before attempting to install or use the block up converter, we recommend that you first familiarize yourself
with the product by reading through this manual. Understanding the operation of the system will reduce the
possibility of incorrect installation, thereby causing damage or injury to yourself or others.
Safety Precautions
Carelessness or mishandling of the block up converter may damage the unit causing serious injury to
yourself or others. Please adhere to the following:
WARNING!!
If your unit is equipped with an AC power cord and plug, do not tamper
with, or attempt to reconfigure, the cord or plug supplied with the unit, as
this can:
result in personal injury
void the warranty
Cause damage to the units or related equipment.
ABC40UKA Manual
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INSTALLATION AND OVERVIEW
General Description
This section describes the installation and theory of operation of the block up converter.
ABC40UKA is powered by +36~+60 VDC via IF cable.
The block up converter can be used as a stand-alone unit or in a redundant configuration.
Specifications
Appendix 1 summarizes the specifications of the ABC40UKA BUC. For mechanical specifications, refer
to the outline drawing, Appendix 2.
General Considerations
The block up converter shall meet all specifications over full bandwidth and under all environmental
conditions when terminated with a load of VSWR at 1.5:1 unless otherwise specified. All RF specifications
shall be met within five minutes after applying power, except gain flatness, which shall be met after a warm-
up period of ten minutes. During the warm-up period, the block up converter shall not exhibit any alarm
or require an RF mute input signal to reset any alarm/fault latches.
Securing the block up converter
Align the block up converter output waveguide flange with the mating flange of the antenna feeder
waveguide. Using the O-ring and hardware provided, connect the antenna feeder waveguide. Torque the
flange screws to 16 inch-pounds (1.8 N-m). Attach the proper cables for waveguide for IF input and M&C
to the corresponding connectors of the block up converter.
The cylindrical connectors are labeled clearly and have different pin layouts. It is
impossible to incorrectly install the mating connectors.
ABC40UKA Manual
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Installing the Block-Up Converter
Tools and Test Equipment
Have on hand a standard electrician's tool kit and any tools listed in the antenna manufacturer's installation
instructions.
Site Considerations
The BUC is designed to mount on the antenna. Locate and install the antenna according to instructions
supplied by the antenna manufacturer. Choose an area that is free of extraneous interference from motors
and electrical equipment and has a clear line of sight from the antenna to the satellite. Lightning arrestors
should be used at the site to protect personnel and equipment.
Preparation
Mounting Considerations:
Optional Mounting Brackets are available that will facilitate mounting for most antennas.
The ODU must be mounted such that:
- Sufficient support is afforded to the BUC, the LNB and the Power supply to minimize
the effects of antenna sway in strong winds.
- Air movement across the heat fins is possible.
- The length of the Power supply cables is taken into consideration in determining the
mounting location of the power supply.
Throughout installation and during any polarization, azimuth or elevation adjustment, ensure that cables
and waveguide are not crimped or pinched.
ABC40UKA Manual
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10MHz Reference
The BUC must receive a stable external 10MHz reference provided by a stable signal source such as a
signal generator, satellite modem or injected externally with a Bias T (for example, ABT6ARN/ABT6ARF
manufactured by Actox Corporation) or a similar bias T type.
Please make sure to check the sticker on the BUC for the appropriate power source before any power
connections are performed.
Setting the L.O.
Switchable L.O. is mechanically changed by unscrewing the L.O. screw and pressing it in with any small
object such as toothpick. If the BUC is equipped with M&C interface, the L.O. could be switching
electronically with the appropriate M&C command.
Setting the TX and RX Frequencies
All transmit and receive frequencies are set in the modem.
For a direct connection to an L-band modem follow the manufacturer’s instructions on setting the transmit
and receive frequencies.
Ensure that it is safe to transmit prior to enabling the transmission.
LED Indication
SSPA LED Green All OK
SSPA LED Red Summary Alarm
L.O. LED Green L.O. is set to 26.55 GHz
L.O. is set to 27.4 GHz
L.O. is set to 28.05 GHz
L.O. is set to 29.05 GHz
NO POWER
External Detected
Enabled
L.O. LED Green Blinking
L.O. LED Yellow
L.O.LED Yellow Blinking
NO LED indicators
10MHz LED Green
10MHz LED Green Blinking
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