Acromag BusWorks 900EN Series User manual

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Find the Acromag BusWorks 968EN-4008 at our website: Click HERE

BusWorks® 900EN Series

Modbus TCP/IP 10/100MB Industrial Ethernet I/O Modules

Industrial Grade:

Model 967EN-4008 Eight CH Differential Current Inputs

Model 968EN-4008 Eight CH Differential Voltage Inputs

Commercial Grade:

Model 967EN-4C08 Eight CH Differential Current Inputs

Model 968EN-4C08 Eight CH Differential Voltage Inputs

USER’S MANUAL

ACROMAG INCORPORATED Tel: (248) 295-0880

30765 South Wixom Road Fax: (248) 624-9234

Wixom, MI 48393-2417 U.S.A. Email: sales@acromag.com

Web: http://www.acromag.com

Data and specifications are subject to change without notice. 8500806G

BusWorks® 967/8EN User’s Manual Modbus TCP/IP Analog Input

_________________________________________________________________________________

_______________________________________________________________________________________

Acromag, Inc. Tel:248-295-0880 Fax:248-624-9234 Email:s[email protected] http://www.acromag.com

IMPORTANT SAFETY CONSIDERATIONS

You must consider the possible negative effects of power, component,

wiring, sensor, or software failure in the design of any type of monitoring or

control system. This is very important where property loss or human life is

involved. It is important that you perform satisfactory overall system design

and it is agreed between you and Acromag, that this is your responsibility.

GETTING STARTED

MOUNTING AND DIMENSIONS……………………....

CONTROLS & INDICATORS..…………………………

ISOLATION BARRIERS..……………………………….

CONNECTIONS………………………………………….

DIN-Rail Mounting & Removal….………………

Network……………………………………………..

Power………………………………………………..

Earth Ground..………………………………….….

Analog Inputs...…………………………………...

Analog Common...……………………………..…

WEB BROWSER………………………………………...

Home Page…………………………………………

Password Configuration Page.………………...

Network Configuration Page…………………...

i2o Configuration Page………………………….

Input Configuration Page..………………………

Test Page..…………………………………………

Calibration Page………..…..…………………….

Utility Page………………………..……………….

TROUBLESHOOTING………………….………………

Diagnostics Table……………………………..….

Trouble Browsing Your Module?.....................

Getting Out Of Trouble & Sanitation..…………

TECHNICAL REFERENCE

KEY FEATURES………….……………………………..

HOW IT WORKS………….………….………………….

MODBUS REGISTERS…………………………..……..

Data Types…………………………………………

Default Register Settings……………………….

SPECIFICATIONS………………………………….…...

Model Numbers….…………………………..……

Analog Inputs………..………....………………….

Memory………………………………..……………

Enclosure and Physical………………………….

Agency Approvals…..…………………………....

Environmental…………………………..………...

Reliability Predictions (MTBF)………………….

Ethernet Interface…………………………………

Controls & Indicators…………………………....

ACCESSORY CABLES……..………………………….

Patch Cable & Crossover Cable…………….…

REVISION HISTORY……………………………………

TABLE OF

CONTENTS

Symbols on equipment:

Means “Refer to User’s

Manual (this manual) for

additional information”.

The information of this manual

may change without notice.

Acromag makes no warranty

of any kind with regard to this

material, including, but not

limited to, the implied

warranties of merchantability

and fitness for a particular

purpose. Further, Acromag

assumes no responsibility for

any errors that may appear in

this manual and makes no

commitment to update, or

keep current, the information

contained in this manual. No

part of this manual may be

copied or reproduced in any

form without the prior written

consent of Acromag, Inc.

For additional information,

please visit our web site at

www.acromag.com and

download our whitepaper

8500-765, Introduction to

Modbus TCP/IP, or 8500-648,

Introduction to Modbus.

This product is compatible

with Internet Explorer 7 and

Mozilla Firefox v2.0

Windows® is a registered

trademark of Microsoft

Corporation.

BusWorks® 967/8EN User’s Manual Modbus TCP/IP Analog Input

_________________________________________________________________________________

_______________________________________________________________________________________

Acromag, Inc. Tel:248-295-0880 Fax:248-624-9234 Email:[email protected] http://www.acromag.com

The front panel DFT push-button is used to toggle the module into or out of

Default Mode. In Default Communication Mode, the module assumes a fixed

static IP address of “128.1.1.100”, a default subnet mask of “255.255.255.0”,

a default username of “User”, and a default password of “password”. To

activate, depress the DFT button for 5 seconds, until the ST LED blinks

on/off slowly. To disable, depress the DFT button for 5 seconds or until the

ST LED stops blinking.

MOUNTING AND

DIMENSIONS

Unit mounts to “T” type DIN

rails (35mm, type EN50022).

Units may be mounted side-

by-side on 1-inch centers.

WARNING: IEC Safety

Standards may require that

this device be mounted within

an approved metal enclosure

or sub-system, particularly for

applications with exposure to

voltages greater than or equal

to 75VDC or 50VAC.

CONTROLS &

INDICATORS

Green Run LED is ON if power

is on and will blink in “wink” ID

mode.

Yellow ST LED blinks ON/OFF

slowly if module is in default

communication mode.

Green LINK LED is ON if auto-

negotiation has successfully

established a connection.

Yellow ACT LED signals PHY

network Activity (busy).

ISOLATION BARRIERS

Dashed Lines denote isolation

barriers.

The I/O circuit, network, and

power circuits are isolated

from each other for safety and

noise immunity.

46 44 43 41 36 35 33

DC-

TB1

IN0+ COM

IN1+ IN7+

IN1- COM

IN2- IN6+

TB4

IN3+

IN3-

IN4- GND

IN5+

IN7-

IN6-

PWR

DC+

3134

ACT

3.75

(95.3)

TB1

IN0-

TB4

TB2

IN2+

TB3

2623

IN4+

IN5-

TB3

4.68

(118.9)

3.90

(99.1)

DEF

INPUTS 6, 7

2.34

(59.4)

ETHERNET

INPUTS 0, 1, 2

LINK

Acromag

RUN

INPUTS 3, 4, 5

1.05

(26.7) "T" RAIL DIN MOUNTING

DIN EN 50022,35mm 4.35

(110.5)

NOTE:Dimensions Are INCHES(MILLIMETERS).

MODEL 967EN-4008

MODEL 967/8ENENCLOSURE DIMENSIONS

MODEL 967EN-4C08

MODEL 968EN-4008

MODEL 968EN-4C08

COM

DC-

IN0+

IN1-

IN3-

IN5+

ACT

RUN

TB1

13 1612 15

44 4145 42

TB2

21 2423

36 3334

DEF

TB1

INPUTS0,1,2

IN7+

IN6+

IN7-

IN6-

INPUTS6,7

4.35

(110.5)

TB2

GND

DC+

TB3

TB4

IN1+

IN2-

IN0-

IN2+

IN3+

IN4-

TB3

IN4+

IN5-

ETHERNET

LINK

MODEL 968EN-4008

TB4

REMOVABLE

RJ45 ETHERNET

CONNECTOR

AcromagAcromag

3.90

(99.1)

INPUTS3,4,5

MODEL 968EN-4C08

PWR

(PLUG-IN TYPE)

TERMINAL BLOCKS

RUN/PWR LED (GREEN)

MODULE STATUS

LED (YELLOW)

DEFAULT ADDRESS

PUSH BUTTON SWITCH:

PRESS TO SET

DEFAULT ADDRESS

MODEL 967EN-4008

MODEL 967EN-4C08

ETHERNET LINK (GREEN)

AND ACTIVITY LED (YELLOW)

44 41 36 33

PWR

NETWORK

TB4

IN1+

IN2-

IN3+

IN4-

TB1

IN7+

IN6+

GND

IN7-

46 4345

IN6-

42 35

DC-

DC+

32 313434

TB1

11 1412

IN0+

IN1-

IN0-

TB2

2215

IN3-

IN2+

TB4

TB3

25 2623

IN5+

IN4+

IN5-

PWR

COM

TB2

ANALOGIN

INPUTS 6, 7

ANALOGIN

5.0V

INPUTS 0, 1, 2

ANALOGIN

INPUTS 3, 4, 5

TRANSFORMER

3.3V

TB3

967/8EN

ISOLATION

DIAGRAM

TRANSFORMER

BusWorks® 967/8EN User’s Manual Modbus TCP/IP Analog Input

_________________________________________________________________________________

_______________________________________________________________________________________

Acromag, Inc. Tel:248-295-0880 Fax:248-624-9234 Email:s[email protected] http://www.acromag.com

100M

CLIP

CABLE

10Base-T CAT 5UTP/STP

Not Used

Receive-

Receive+

RJ-45 CONNECTOR

SPEED

DISTANCE

Transmit -

Transmit +

MDI-XWIRING

100Base-T CAT 3, CAT 4, orCAT 5 UTP/STP

NoteCrossoverConnections

MINIMUMRECOMMENDEDCABLE

Not Used

Transmit -

Transmit + ETHERNET PORT

RJ45MDI ANDMDI-X CONNECTIONS

Receive-

Receive+

MDI WIRING

45 44 42 41 33

DC+

TB4

12 13 15 16 21 23 24 26

TB1

GND

46 43

PWR

DC-

11 14 22

TB3

PUSH

TB2

"T" TYPE

DIN RAIL

PUSH SCREWDRIVER AS SHOWN

TO TILT AND LIFT MODULE OFF RAIL

Remove Terminal Blocks On This

Side To Provide Clearance

Any Series 9XXEN Ethernet Module

MODULE REMOVAL

FROM DIN RAIL

PRYWITH SCREWDRIVER

INSERTED IN SLOT HERE

(DO NOT TWIST TO AVOID

DAMAGING PLASTIC TAB)

USE YOUR FINGER TO APPLY

DOWNWARD PRESSURE HERE

AS YOU LIFT AND TILT MODULE

TO REMOVE IT FROM RAIL

When attaching the module to the

T-type DIN rail, angle the top of the

unit towards the rail and locate the

top groove of the adapter over the

upper lip of the rail. Firmly push the

unit towards the rail until it snaps into

place. To remove, first separate the

input terminal block(s) from the

bottom side of the module to create a

clearance to the DIN mounting area.

Next, while holding the module in

place from above, insert a

screwdriver into the lower arm of the

DIN rail connector and use it as a

lever to force the connector down

until the unit disengages from the rail

(do not twist the screwdriver to avoid

damaging plastic).

The Ethernet port of this unit is wired MDI-X by default, but includes

automatic crossover (the Ethernet port of your PC is typically wired MDI).

Thus, you can use either a straight-through or crossover cable to connect

this device directly to a PC, Ethernet switch, or another unit.

CONNECTIONS

DIN-Rail

Mounting & Removal

Network

For 100Base-TX systems, at a

minimum, use data grade

Unshielded Twisted-Pair

(UTP) wiring that has a 100Ω

characteristic impedance and

meets the EIA/TIA Category 5

wire specifications.

It is recommended that you

use a CAT-5 cable to connect

this device to your PC.

For 10Base-T systems, you

may use Category 3, Category

4, or Category 5/5E UTP/STP

cable.

In either case, you are limited

to 100 meters between any

two devices.

BusWorks® 967/8EN User’s Manual Modbus TCP/IP Analog Input

_________________________________________________________________________________

_______________________________________________________________________________________

Acromag, Inc. Tel:248-295-0880 Fax:248-624-9234 Email:[email protected] http://www.acromag.com

281

PINS: 1TO 3

2TO 6

3TO 1

6TO 2

RJ45(ClipSideDown) RJ45(ClipSideDown)

FOR DIRECTPC TO

ETHERNETMODULE

CONNECTIONS

CROSSOVER CABLE

FOR MDI TO MDI

OR MDI-X TO MDI-X CROSSOVER

CONNECTIONS

From the factory, the 967/8EN unit has a default IP address setting of

128.1.1.100, and a class C subnet mask of 255.255.255.0. This defines a

restricted default address domain that your current network cannot address

directly, unless you first create an exclusive subnet targeted to the 967/8EN.

This typically involves a process by which you either change the address of

your current network interface card (which will temporarily disable it from

your own network), install a second network interface card, or obtain an

unused PC or laptop with a NIC installed. In any case, you must set the

address of your network interface card to an address within the default

address domain of the Acromag unit. That is, an address from 128.1.1.0 to

128.1.1.255, except for 128.1.1.0 which is typically reserved for servers, and

128.1.1.100, which is the default address of the 967/8EN itself. Once you

are able to address the unit at its default address, you can then reconfigure

its IP address setting to an address more meaningful to your own network.

Application Note 8500-734 is downloadable from the Acromag website and

covers this process in greater detail.

ETHERNET

DEF

RUN

AcromagAcromagAcromag

LINK ACT

HOSTPC

(UseRegular or Crossover Cable)

CAT-5UTPCABLE

UPTO100METERS

Acromag967/8EN

Ethernet Module.

Theethernet port of this

moduleis wiredMDI-X, but

supports automatic crossover.

HOSTPC CONNECTED DIRECTLYTOA MODULE

Refer to the Accessory Cables section at the back of this manual for more

information on accessory cables including patch and crossover cables

available from Acromag and other vendors.

TIP: You can significantly enhance the EMI/RFI performance of your

network connections by using Category 5E STP cable (Shielded Twisted

Pair) with shielded RJ45 plug connectors. This will also help to protect your

installation from damage due to ESD (Electro-Static Discharge). The use of

shielded cable is strongly recommended for installations in harsh industrial

environments and/or in the presence of strong electrical fields.

CONNECTIONS

Network

A crossover cable simply

connects the differential

transmit pair on each end, to

the receive pair on the

opposite end.

Use a standard (direct) cable

when connecting to a hub or

switch port, which are

generally wired MDI-X.

BusWorks® 967/8EN User’s Manual Modbus TCP/IP Analog Input

_________________________________________________________________________________

_______________________________________________________________________________________

Acromag, Inc. Tel:248-295-0880 Fax:248-624-9234 Email:s[email protected] http://www.acromag.com

You can use an Ethernet switch or switching hub to build a network of

Ethernet modules, similar to that shown below. This drawing shows how to

network-connect these modules to a 5-port Ethernet switch (Acromag Model

900EN-S005). Note that the 900EN-S005 switch includes automatic

MDI/MDI-X crossover and straight-through or crossover cable(s) may be

used, but it is generally not good practice to use crossover cables when

connecting to an auto-crossing switch.

✓Connect 18-36V DC to the power terminals labeled DC+ & DC-.

Observe proper polarity. For supply connections, use No. 14 AWG

wires rated for at least 75C. CAUTION: Do not exceed 36VDC peak.

34 31

DC+

36 35 33 32

DC-

PWR

TB3

GND

CAUTION: Risk of Electric Shock –More than one disconnect switch may

be required to de-energize equipment before servicing.

IMPORTANT –External Fuse: If unit is powered from a supply capable of

delivering more than 1A to the unit, it is recommended that this current be

CONNECTIONS

Network

Power

Voltage

Current

(Typ)

Current

(Max)

18 VDC

82 mA

98.4 mA

24 VDC

63 mA

74.4 mA

36 VDC

44.8 mA

53.8 mA

X3 X4

DEF

RUN ST

S1 S2 36 35

DC-

DC+

TB4

TB3

RUN

ACTLINK

RUN

ETHERNET

ACT

LINK

RUN

ETHERNET

ACT

LINK

RUN

ETHERNET

AcromagAcromagAcromag

ETHERNETETHERNET

AcromagAcromagAcromag

PGM

PORT

GND

DC+

POWER

34 31

DEF

AcromagAcromagAcromag

ACTLINK

ETHERNET

HOSTPC

DIP SW S1/S2

CFG OPTIONS

CAT-5UTPCABLE

UPTO100METERS

(StraightThroughorCrossover Cable)

CAT-5UTPCABLE

UPTO100METERS

(StraightThroughorCrossover Cable)

OrderAcromag CableModel5035-355

AcromagAcromagAcromag

CAT-5UTPCABLE

UPTO100METERS

PU SH

RESET

900EN-S005

(StraightThroughorCrossover Cable)

CAT-5UTPCABLE

UPTO100METERS

CAT-5UTPCABLE

UPTO100METERS

(StraightThroughorCrossover Cable)

Acromag 900EN-S005

5-PortEthernetSwitch

orequivalent.

Theethernetportofthis

switchareautomaticMDI/MDI-X

crossover anddonotrequire

crossover cables.

(StraightThroughorCrossover Cable) Acromag967/8EN

EthernetModules.

Theethernetportofthis

modulesupports

automaticMDI/MDI-X

crossover,andiswired

MDI-X

USE OF ANETHERNETSWITCH TO NETWORK

A HOSTPCTO MORE THANONE MODULE

Acromag offersastraight-throughpatchcable(Model5035-355),ora

crossover cable(Model5035-360) for usewithSeries9xxENmodules.

Note:ThisMDI-to-MDI-Xconnectiondoesnotrequiretheuseofacrossovercable.

BusWorks® 967/8EN User’s Manual Modbus TCP/IP Analog Input

_________________________________________________________________________________

_______________________________________________________________________________________

Acromag, Inc. Tel:248-295-0880 Fax:248-624-9234 Email:[email protected] http://www.acromag.com

limited via a high surge tolerant fuse rated for a maximum current of 1A or

less (for example, see Bel Fuse MJS1).

✓Connect Earth Ground as shown in the connection drawings on previous

page. Additionally, connect the GND terminal (TB3-3) to earth ground.

The ground connections noted are recommended for best results. If

sensors are already grounded, use caution and avoid making additional

ground connections which could create ground loops.

The module housing is plastic and does not require its own earth

ground. Transient energy is shunted to the GND terminal via

isolation capacitors and transient voltage suppressors. You must

connect earth ground to complete this path and ensure protection.

Additional earth grounding is also recommended at input analog

common (see connection drawings).

✓Connect analog current (967EN), or voltage (968EN) signals to the input

terminals as shown below. Input channels are differential. TB1 and TB2

each support 3 differential input channels while TB4 supports 2

differential inputs and two Common returns (C). The common

connections are optionally used to reference input channels to analog

common if they would otherwise be left floating. This terminal is also

used to reference the input circuit common to earth ground.

Current Inputs (967EN Models Only)

Input is bipolar differential, which allows current to be input on either

lead, positive or negative. Current (±20mA) is converted to voltage

(±4.0V) via precision 200Ωshunt resistors inside the unit. This voltage

drives a 16-bit A/D with an input range of ±10V.

I+-

RDC mA

(967EN)

TB1 00 +02-+01-

To A/D

(+/-10V)

(mA)

100

CURRENT

NOTE: YOUMAY INPUT CURRENT ONEITHER

LEADWITHBIPOLARDIFFERENTIALINPUT.

MUX

967EN SIMPLIFIED

INTERNAL CONNECTIONS

(ONE CHANNEL)

SHIELDEDCABLE

TB1

+00-

-R

(967EN)

+01-

XMTR

PWR +02-

DC mA 200

To A/D

(+/-10V)

MUX

INPUT SHUNT

NOTE: GROUNDING

2-WIRE

MUX

967ENSIMPLIFIED

INTERNAL CONNECTIONS

(ONE CHANNEL)

IF CURRENTLOOP IS NOT ALREADY

GROUNDED, THENITIS RECOMMENDED

THAT YOU CONNECT INPUT(-) TO EARTH

GROUND AS SHOWN.

CONNECTIONS

Earth Ground

Warning: To comply with

safety and performance

standards, use shielded cable

and connect earth ground as

noted. Failure to use good

wiring and grounding practices

may be unsafe and negatively

affect performance.

Analog Inputs

The Common (C) terminal is

connected to analog common

of the circuit. This is used to

reference analog input

common to earth ground, and

to reference any differential

input channels to earth ground

if they would otherwise be left

floating.

BusWorks® 967/8EN User’s Manual Modbus TCP/IP Analog Input

_________________________________________________________________________________

_______________________________________________________________________________________

Acromag, Inc. Tel:248-295-0880 Fax:248-624-9234 Email:s[email protected] http://www.acromag.com

I-

R200

(967EN)

+00-

+02-

DCmA

24V

TS1

(mA)

+01-

SHIELDEDCABLE

EARTH

GROUND

NOTE: YOUMAYINPUTCURRENTONEITHER

LEADWITHBIPOLARDIFFERENTIALINPUT.

CURRENT

MUX

967ENSIMPLIFIED

INTERNALCONNECTIONS

(ONECHANNEL)

MUX

ITISRECOMMENDEDTHATYOURCURRENT

LOOPBEEARTHGROUNDEDATSOMEPOINT.

FORBESTRESULTS,DONOTALLOW

DIFFERENTIALINPUTSTOFLOAT

ToA/D

(+/-10V)

DCS/PLC

OR OTHER

CONTROL

CONNECTANALOGCOMMON

(C)TERMINALTOEARTHGROUND.

Voltage Inputs (968EN Models Only)

You can set the channel to accept fixed voltage input ranges of ±10V, or

±5V. You may also rescale a portion of ±10V A/D range to smaller sub-

ranges, down to a minimum span 1/16th of the native span in order to

maintain minimum 12-bit performance.

DC +

TB1

+00-

-R

+01- +02-

MUX -

(Volts)

ToA/D

MUX

SHIELDED

CABLE

(968EN)

VOLTAGE 968ENSIMPLIFIED

INTERNALCONNECTIONS

(ONECHANNEL)

CONNECT INPUT VOLTAGE AS

SHOWN. OBSERVE PROPER

POLARITY.

INPUT RANGESARE+/-10V, +/-5V,

ORUSER-SCALED.

Connect input voltage to input positive (+) and negative (-) while

observing proper polarity. If the input source is floating, it is

recommended that you connect the negative input to the analog

common terminal of the port (terminal C). Additionally, analog common

✓Common connects to analog common of the differential input circuit and

is provided in order to 1reference the input circuit to earth ground, and

2to reference a differential input signal to analog common if it would

otherwise be left floating. Check your grounding scheme if inputs are

clamped or appear unstable. There are two “C” terminals on TB4 for

this purpose. You only need to connect earth ground to one of these to

earth ground the input circuit, as they are all connected in common.

CONNECTIONS

Analog Inputs

Analog Common

GND

A/D

250V

CPU

EARTHGROUND

UN-GROUNDED

INPUTSOURCE

NOTE:

EARTH

GROUND

MUX

ISO

CAP

GROUNDED

INPUTSOURCE

SHIELDEDCABLE

ANALOGCOMMON DIGITALCOMMON

DIFFERENTIALINPUT

GROUNDREQUIREMENTS

BUFF

POWER GROUNDTERMINAL

ITISRECOMMENDEDTOCONNECT

INPUT(-)TERMINALTOCOMMON(C)

IFINPUTSIGNALISNOTALREADY

GROUNDEDTOKEEPDIFFERENTIAL

INPUTSFROMFLOATING.

CONNECTEARTH GROUND

TOCOMMON(C) TERMINAL

TOKEEPINPUTCIRCUIT

FROMFLOATING.

THECTERMINALISANALOGCOMMONANDIS

INTERNALLY ISOLATED FROMEARTH GROUND

BY ASAFETY RATEDISOLATION CAPACITOR.

SHIELDEDCABLE

BusWorks® 967/8EN User’s Manual Modbus TCP/IP Analog Input

_________________________________________________________________________________

_______________________________________________________________________________________

Acromag, Inc. Tel:248-295-0880 Fax:248-624-9234 Email:[email protected] http://www.acromag.com

This module supports Modbus over TCP/IP. You may use your own

software to issue Modbus commands to this module (see Modbus

Registers), or you may use a standard web browser, as these modules have

built-in web pages that allow you to setup and control the module. Simply

execute your web browser, type the IP address assigned to your module in

the “Address” window (http://128.1.1.100/ for our example), click [Go], and

you will be presented with a Home Page window similar to that shown below:

For each new browser session

that accesses the Home Page

of this module, you will be

presented with a window

prompting you to enter the

current User Name and

Password as shown on the

following page. This information

is required before the program

will allow you to make any other

selections. The default user

name and password is “User”

and “password00”

respectively. After entering

these defaults, you may wish to

invoke the Password

Configuration Page to change

these parameters to something

more meaningful to you.

IMPORTANT: If you forget your user name & password, you can always

toggle the unit into default mode via the DFT button at the front of the unit

(hold this button for 5 seconds to invoke default mode). In this mode, the

password and username will revert to the original defaults noted at left (unit

assumes IP address 128.1.1.100), allowing you to re-invoke the Password

Configuration Page and change the username and password as required.

WEB BROWSER

Home Page

The Home Page provides

buttons to access the other

web pages of this module

that are used to configure

the network parameters,

change the user name and

password, and operate the

module.

Note: If you cannot

download the module’s web

page, it may be that the

address of your network

interface adapter is not set

to a valid IP address within

the module’s default

address domain. Refer to

Applications Note 8500-734

for information on how to

accomplish this.

Other manuals for BusWorks 900EN Series

This manual suits for next models

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