ACO AL-35N User manual

de Instalación Oleolift P

Apendice 1 para Manual

Oleolift P Instalación de superfície

HCP PUMPS

AF– sludge pump for extreme loads

AL– portable waste-water pumps

BF– portable sludge pumps

SS– stainless-steel portable pumps for

aggressive waste waters

SF– stainless-steel portable sludge pumps

for aggressive sludge

AS, AG– pumps for sandy water

IC, GD, GDR– dewatering pumps

GF– cutter pumps

L– propeller pumps

Operation Manual

Operation and Assembly Instruction

Version 2.8 published 10.3.2019

Thank you for purchase of HCP pump and read carefully this Operation Manual before using.

CONTENT:

1.0 GENERAL INSTRUCTIONS

1.1 Use 3

1.2 Specifications 4

2.0 SAFETY

2.1 Summary of important notices 4

3.0 TECHNICAL DATA

4.0 TECHNICAL DESCRIPTION OF PUMPS

4.1 Production labels 9

4.2 Pumps sections 9

4.3 Transport and storage 11

5.0 CONNECTION TO ELECTRICITY

5.1 Generally 11

5.2 Connecting the pump 12

5.3 Commissioning 13

5.4 Operation and maintenance of electric devices 13

5.5 Maintenance of electric devices 13

6.0 PUMP OPERATION

6.1 General requirements 14

6.2 Preparing pump for commissioning, assembly of pump and guide rail system 14

6.3 Mechanical inspection 16

7.0 OPERATION, MAINTENANCE AND REPAIRS

7.1 Generally 16

7.2 Pump and oil refill inspection 17

7.3 Service – repairs, spare parts 17

7.4 Service centres 17

7.5 Pump disposal 17

8.0 CONTENT OF SHIPMENT

9.0 OPERATION FAILURES, THEIR CAUSES AND REMOVAL

10.0

GUARANTEE

11.0

DECLARATION OF CONFORMITY

GUARANTEE CERTIFICATE

This Operation and Assembly Manual is valid for submersible pumps of the following type series:

AF – sludge pumps for extreme loads

AL – portable waste-water pumps for light and medium loads

BF – portable sludge pumps for light and medium loads

SS – stainless-steel portable pumps for aggressive waste waters

SF – stainless-steel portable sludge pumps for aggressive sludge

AS, AG – pumps for sandy water

IC, GD, GDR – dewatering pumps

GF – cutter pumps

L – propeller pumps

This manual contains instructions necessary for proper operation, maintenance, safety etc.

Disallowed interventions in the pump and failure to observe the given instructions will result in expiry of guarantee.

Handle the pump carefully. Check, whether the delivered items correspond to the delivery note and make sure that

you have received all parts of the equipment. Make sure that no damage has been caused during the transport.

Should you find any defect, record the respective damage immediately with the forwarder.

1.0 GENERAL INSTRUCTIONS

1.1 USE

Submersible industrial pumps AF series are designed to pump sludge and water polluted by nonabrasive small solid and fibre

particles. When using for pumping wastewater containing abrasive particles, it is necessary to expect an increased wear and

tear of the hydraulic part, oil sealing, shaft and mechanical sealing. The maximum content of impurities may be up to 10% of

the weight. The maximum temperature of the liquid being pumped is 40°C. The maximum density of the pumped liquid is

1100kg/m3. The pump maximum immersion depth is 30 m at liquid density of 1000kg/m

The pumps are used particularly in wastewater treatment plants, building, mining and ore-mining industry, excavation and

amelioration works, in removing flood consequences, drainage of tunnels, sewers and reservoirs containing solid parts. pH of

the pumped liquid ranges from 6 to 9.

Submersible portable pumps AL and BF series are designed to pump wastewater polluted by nonabrasive small solid and

fibre particles. When using for pumping wastewater containing abrasive particles, it is necessary to expect an increased wear

and tear of the hydraulic part, oil sealing, shaft and mechanical sealing. The maximum temperature of the pumped liquid is

35°C. The maximum density of the pumped liquid is 1100kg/m

. The maximum immersion depth of the pumps is 10 m at

liquid density of 1000kg/m

. The pumps are used particularly in building industry, excavation and amelioration works, in

removing flood consequences, drainage of flooded cellars, basements, septic tanks and wastewater reservoirs etc. pH of the

pumped liquid ranges from 6 to 9.

Submersible portable industrial stainless steel pumps SS and SF series are designed for pumping aggressive wastewater

polluted with mechanical impurities non-abrasive character. When using for pumping wastewater containing abrasive

particles, it is necessary to expect an increased wear and tear of the hydraulic part, oil sealing, shaft and mechanical sealing.

The maximum temperature of the pumped liquid is 40°C. The maximum density of the pumped liquid is 1100kg/m

. The

maximum immersion depth of the pumps is 10 m at liquid density of 1000kg/m

. The pumps are used particularly in draining

tanks and reservoirs in chemical, pharmaceutical and food-processing industry and wherever it is necessary to pump

aggressive and caustic substances or liquids, the nature of which requires the hydraulic parts of the pumps to be made of

stainless steel. pH of the pumped liquid ranges from 2 to 14.

Submersible portable industrial pumps AS and AG series are designed to pump wastewater polluted by sand, mud, grit, clay

and similar abrasive particles. Pumps of AG series are equipped with a cast iron agitator to create powerfull stirring opositte

botom of reservoir and pumping action for slurry. When using for pumping wastewater containing abrasive particles, it is

necessary to expect an increased wear and tear of the hydraulic part, oil sealing, shaft and mechanical sealing. The

maximum temperature of the liquid being pumped is 40°C. The maximum density of the pumped liquid is 1100kg/m

. The

maximum content of impurities may be up to 10% of the weight. The pump maximum immersion depth is 30 m at liquid

density of 1000kg/m

. The pumps are used particularly in building industry, in building construction foundations, pumping of

excavations, in accidents of water ducts, in mining and ore-mining industry, in amelioration works, in removing flood

consequences, drainage of tunnels, sewers, cellars and reservoirs containing small solid particles. pH of the pumped liquid

ranges from 6 to 9.

Submersible portable pumps IC series are designed to pump wastewater polluted by nonabrasive small solid and fibre

particles. When using for pumping wastewater containing abrasive particles, it is necessary to expect an increased wear and

tear of the hydraulic part, oil sealing, shaft and mechanical sealing. The maximum temperature of the pumped liquid is 40°C.

The maximum density of the pumped liquid is 1100kg/m

. The maximum immersion depth of the pumps is 30 m at liquid

density of 1000kg/m

. The pumps are used particularly in building industry, excavation and amelioration works, in removing

flood consequences, drainage of flooded cellars, basements, septic tanks and wastewater reservoirs etc. pH of the pumped

liquid ranges from 6 to 9.

GDR

Submersible portable pumps GD and GDR series are designed to pump wastewater polluted by sand, mud, grit, clay and

similar abrasive particles. When using for pumping wastewater containing abrasive particles, it is necessary to expect an

increased wear and tear of the hydraulic part, oil sealing, shaft and mechanical sealing. Pumps of GDR series allows

pumping water down to level about 2 mm. The maximum temperature of the liquid being pumped is 40°C. The maximum

density of the pumped liquid is 1100kg/m

. The maximum content of impurities may be up to 10% of the weight. The pump

maximum immersion depth is 10 m at liquid density of 1000kg/m

. The pumps are used particularly in building industry, in

building construction foundations, pumping of excavations, in accidents of water ducts, in mining and ore-mining industry, in

amelioration works, in removing flood consequences, drainage of tunnels, sewers, cellars and reservoirs containing small

solid particles. pH of the pumped liquid ranges from 6 to 9.

Submersible portable grinder industrial pumps GF series fitted with cutting device are designed for pumping of wastewater

containing long-fibre partticles and objects as e.g. incontinency and hygienic pads, tampons, plastic bags, textiles and

disposable wipes. When using for pumping wastewater containing abrasive particles, radial cutter and cutter ring will

be quickly worn-out and pump wil be quickly clogged! The maximum temperature of the liquid being pumped is 35°C.

The maximum density of the pumped liquid is 1100kg/m

. The pump maximum immersion depth is 10 m at liquid density of

1000kg/m

. The pumps are used wherever the sanitary sewerage contains objects to be cut by the pump cutter, mainly in

commercial facilities, industrial plants, hospitals, apartment buildings, family houses, hotels and leisure facilities, sewerage

systems of parks, systems situated under the level of gravitation sewerage and in pressure waste systems. pH of the

pumped liquid ranges from 6 to 9.

Submersible industrial pumps L series are designed for pumping of great flow rates of slightly polluted water in small delivery

heads. The maximum temperature of the liquid being pumped is 40°C. The maximum density of the pumped liquid is

1050kg/m

. The maximum content of impurities may be up to 5% of the weight. The pump maximum immersion depth is 10 m

at liquid density of 1000kg/m

. The pumps are used particularly in water resources engineering, in supplying water in

countryside, in pumping water from rivers, lakes and ponds, for various types of drainage works, regulation of water during

floods, pumping wastewater in great volumes. pH of the pumped liquid ranges from 6 to 9. Thanks to very good resistance of

the main parts against corrosion the pumps can be placed in seawater for long periods of time.

The real immersion depth is always at least by 1 m shorter than the supply cable length and at the same time it must

not exceed the maximum immersion depth.

The pumps are not intended for pumping of flamable fluids, oil products and for instalation in potentially explosive

conditions.

Maximum number of switch-on/off is from 10 to 12 per hour. The pumps are designed for use in vertical position.

1.2 SPECIFICATIONS

Read carefully the specifications for the pump model you have bought.

The ambient air temperature within 0 - 40°C.

The pump has a heat protection protecting the motor from overheating as a result of a high temperature or

should an inter-phase failure occur during the start-up period or a voltage decrease or should the impeller

wheel become clogged. Sizes AL/BF-01, AL/BF-05 and SS/SF-05 1ph/230V is equipped with thermostat.

Sizes from AF-615 to AF-1660 is eqipped MTP – Miniature Thermal Protection built in stator winding.

1.2.1 Noise level:

AF, AS, AG, IC, GD, GDR, L: Acoustic pressure layer A emitted by pump not exceed 70 dB while using weight

filter A. The highest actual (peak) value of acoustic pressure weighted by function C not exceed 63 Pa (130 dB

refered to 20 µPa). Acoustic power layer not exeeds 85 dB value. Measurement of acoustic noise emitted from

machinery was in accordance with ČSN EN 809: 1999, ČSN EN 12639: 2000, ČSN EN ISO 3744:1996, ČSN

EN ISO 4871: 1998 methods and conditions.

AL, BF, SS, SF: The maximum measured level A – of the weighted acoustic pressure for was measured in

environment with noisiness of 26.2 db (A) and reached the value of 66.3 db (A).

GF: Acoustic pressure layer A emitted by pump not exceed 68 dB while using weight filter A. The highest

actual (peak) value of acoustic pressure weighted by function C not exceed 63 Pa (130 dB refered to 20 µPa).

Acoustic power layer not exeeds 85 dB value. Measurement of acoustic noise emitted from machinery was in

accordance with ČSN EN 809: 1999, ČSN EN 12639: 2000, ČSN EN ISO 3744:1996, ČSN EN ISO 4871:

1998 methods and conditions.

2.0 SAFETY

This manual contains the instructions, which have to be observed during the installation, operation and

maintenance of the pump. It is necessary that the operating personnel read the text carefully before start of the

pump installation and commissioning. It is also necessary that the operation manual is permanently available

in the place where the pump is installed. It is necessary to observe not only basic safety instructions but also

all the specific safety instructions below. Following instructions are used in operation manual:

- risk of health damage, - risk of electric shock,

- risk of break safe operation and pump damage.

2.1 SUMMARY OF IMPORTANT WARNINGS

THAT HAVE TO BE OBSERVED IN HANDLING, OPERATION AND USE OF PUMPS.

2.1.1 Connection to power supply according to the label information.

2.1.2 IN NO CASE MAY the L series pumps BE STARTED UP AND OPERATED INTO A CLOSED DISCHARGE!!

RISK OF ACCIDENT!!!

2.1.3 The right direction of rotation.

2.1.4 In any and all handling, use, connection, maintenance and repairs it is necessary to observe the national rules,

standards and regulations in force.

2.1.5 Lift or let down the pump using the handle or chain or hanger a not use the supply cable, float switch or WD

detector cable.

2.1.6 When hanging the pump on a rope or chain it is necessary to avoid rotation or rotating „swinging“ around the

vertical axis of the pump. This will prevent from a possible damage of the supply or WD detector cable.

2.1.7 When refilling and checking the oil it is necessary to make sure that there is always undamaged sealing under

the plugs and that the plugs are properly tightened.

2.1.8 All screw joints must be duly tightened and secured against loosening.

2.1.9 Before re-commissioning after a few-week operation pause it is necessary to make several turns of the

impeller wheel. (series AL, AS, IC, GD, GDR, L and S – must remove strainer)

2.1.10 If it is freezing, the pump must not be left in water that could get frozen in the pump if out of operation.

2.1.11 A special attention must be paid to the supply cable, float switch and WD detector clable sleeves and if there is

any damage found, the sleeve must be replaced immediately.

2.1.12 Prior to any manipulation in the electric part of the pump it is necessary to disconnect the pump from the

power supply and to prevent from the possibility of accidental reconnection to the power supply. The same

applies also in case of maintenance and adjustments of rotating parts.

2.1.13 A little pollution of the liquid by the refill oil cannot be excluded (e.g. in case of worn seal).

2.1.14 Submersible pump may not be carried if connected to the power supply.

2.1.15 Pumps may not be used in swimming pools if there are any people in there.

2.1.16 Submersible pumps are not designed for pumping flammable liquids or oil products, and for use in combustion

risk areas.

2.1.17 During the connecting, checks and inspections it is necessary to observe the national standards and

regulations in force.

WARNING

2.1.18 Pumps with float switch needs elbow-room around for free movement of float switch.

3.0 TECHNICAL DATA

Output

Input

Discharge

Voltage – Phase*

Number of poles

Delivery head

Flow rate

Nominal

current

Starting

current

Dimensions

Weight

Solid

passage **

Length Width Height

kW kW “ / mm m m

/h A A mm mm mm kg mm

50AFU20.4(F) 0,4 0,72/0,7 2“ / 50 1/3

6 9 3,3/1,3

11,5/5,7

236 152 418 19/18 35

50AFU20.4L(F) 0,4 0,72/0,7 2“ / 50 1/3

4 13,2 3,3/1,3

11,5/5,7

306 163 448 20/19 50

50AFU40.4 0,4 0,6 2“ / 50 3 4

3,5 15 1,3 5,0 346 204 516 28 50

50AFU20.8(F) 0,75 1,08/1,05

2“ / 50 1/3

8 12 5,2/1,9

18,3/9,9

236 152 418 20/19 35

50AFU20.8L(F) 0,75 1,08/1,05

2“ / 50 1/3

6,5 15 5,2/1,9

18,3/9,9

306 163 448 22/21 50

50AFU40.8 0,75 1,05 2“ / 50 3 4

5 18 2 9,1 346 204 516 29 50

50AFU21.5 WD 1,5 2,0 2“ / 50 3 2

14 12 3,5 18,7 288 202 477 29 35

50AFU21.5L WD 1,5 2“ / 50 3 2

3,4 50

80AFP21.5A WD 1,5 2,0 3“ / 80 3 2

7,5 36 3,5 18,7 413 260 525 33 35

80AFP41.5 WD 1,5 2,0 3“ / 80 3 4

8 30 3,8 17,4 472 290 567 52 50

80AFU21.5 WD 1,5 2,0 3“ / 80 3 2

8,5 24 3,5 18,7 379 202 524 36 50

80AFU21.5L WD 1,5 2,0 3“ / 80 3 2

4,5 30 3,5 18,7 402 217 575 39 76

80AFU41.5 WD 1,5 2,0 3“ / 80 3 4

5 36 3,8 17,4 443 255 621 52 76

100AFE41.5 WD 1,5 4“ / 100 3 4

4 60 3,8 17,4 76

80AFP22.2A WD 2,2 2,95 3“ / 80 3 2

11 36 5,0 28,1 413 260 525 35 35

80AFU22.2 WD 2,2 2,95 3“ / 80 3 2

12,5 24 5,0 28,1 379 202 524 38 50

80AFU22.2L WD 2,2 2,95 3“ / 80 3 2

7 30 5,0 28,1 402 217 575 41 76

80AFP42.2 WD 2,2 2,95 3“/ 80 3 4

10 36 5,4 25,3 553 313 623 70 50

80AFU42.2 WD 2,2 2,95 3“ / 80 3 4

7 36 5,4 25,3 538 289 675 70 76

80AFP23.7A WD 3,7 4,6 3“ / 80 3 2

20,5 36 8,2 27,5 500 290 578 48 32

80AFU23.7A WD 3,7 4,6 3“ / 80 3 2

16,5 30 8,2 27,5 481 222 573 46 50

80AFU23.7LA WD

3,7 4,6 3“ / 80 3 2

10,5 36 8,2 27,5 481 235 625 48 76

80AFP43.7 WD 3,7 4,7 3“ / 80 3 4

14,5 36 8,8 44,2 553 313 643 79 50

80AFU43.7 WD 3,7 4,7 3“ / 80 3 4

10 36 8,8 44,2 538 289 695 75 76

80AFP25.5 WD 5,5 6,7 3“ / 80 3 2

28 36 11,3 82,7 568 345 689 75 30

100AFP25.5 WD 5,5 6,7 4“ / 100 3 2

21,5 60 11,3 82,7 595 345 689 75 30

80AFU25.5 WD 5,5 6,7 3“ / 80 3 2

19,5 36 11,3 82,7 504 258 665 68 50

80AFU25.5L WD 5,5 6,7 3“ / 80 3 2

13 48 11,3 82,7 509 273 717 70 76

100AFU45.5N WD

5,5 6,8 4“ / 100 3 4

11 60 12,3 54,5 615 337 813 96 100

100AFE45.5N WD

5,5 6,8 4“ / 100 3 4

14 60 12,3 54,5 653 374 786 110 76

80AFP27.5 WD 7,5 8,8 3“ / 80 3 2

34,5 36 14,5 123,5 568 345 689 81 30

100AFP27.5 WD 7,5 8,8 4“ / 100 3 2

28 60 14,5 123,5 595 345 689 81 30

80AFU27.5 WD 7,5 8,8 3“ / 80 3 2

24 36 14,5 123,5 504 258 665 74 50

80AFU27.5L WD 7,5 8,8 3“ / 80 3 2

17,5 48 14,5 123,5 509 273 717 76 76

100AFU47.5N WD

7,5 8,8 4“ / 100 3 4

13,5 60 16 82,4 615 337 853 105 100

100AFE47.5N WD

7,5 8,8 4“ / 100 3 4

17 60 16 82,4 653 374 826 120 76

150AFE47.5N WD

7,5 8,8 6“/ 150 3 4

15 90 16 82,4 713 374 826 120 76

80AFP211 WD 11 12,8 3“ / 80 3 2

45 36 21,6 190,4 565 345 729 91 30

100AFP211 WD 11 12,8 4“ / 100 3 2

39,5 60 21,6 190,4 596 345 729 91 30

80AFU211 WD 11 12,8 3“ / 80 3 2

31,5 60 21,6 190,4 501 258 705 85 50

80AFU211L WD 11 12,8 3“ / 80 3 2

24,5 48 21,6 190,4 506 273 757 87 76

150AFE411 WD 11 13,2 6“/ 150 3 4

15,5 150 23 190,4 803 447 918 164 76

150AFE415 WD 15 17,2 6“/ 150 3 4

21 150 30,4 236,2 803 447 918 176 76

150AFE422 WD 22 25,2 6“/ 150 3 4

27,5 150 43 360,5 838 476 979 229 76

150AFE430 WD 30 6“/ 150 3 4

33,5 150 55,6 76

AF-610 WD 7,5 8,8 6“/ 150 3 4

11 150 15,4 131,1 888 449 870 221 70

AF-615 WD 11 12,4 6“/ 150 3 4

15,5 150 22,6 190,4 895 477 1026 260 70

AF-815 WD 11 12,4 8“/ 200 3 4

10 270 22,6 190,4 1045 501 1032 270 75

AF-820 WD 15 16,7 8“/ 200 3 4

14 270 31 236,2 1045 501 1032 288 75

AF-1030 WD 22 25 10“/250 3 4

13 360 47,5 360,5 993 541 1092 440 79

AF-1040 WD 30 33,5 10“/250 3 4

17 420 64,2 449,8 1273 676 1621 765 60

AF-1050 WD 37 41,5 10“/250 3 4

22 420 76,2 523,3 1273 676 1621 770 60

AF-1430 WD 22 25,5 14“/350 3 6

6 840 47,8 360,5 1544 813 1764 950 120

AF-1440 WD 30 33,6 14“/350 3 6

8,5 840 65,1 449,8 1544 813 1764 955 120

AF-1650 WD 37 41,5 16“/400 3 6

7,5 1200 79,1 523,3 1544 813 1764 965 120

AF-1660 WD 45 50 16“/400 3 6

9 1200 92,2 657,8 1544 813 1764 970 120

Output

Input

Discharge

Voltage –

Phase*

Number of

poles

Delivery

head

Flow rate

Nominal

current

Starting

current

Dimensions

Weight

Solid

passage

Length

Width

Height

kW kW “ / mm m m

/hod

A A mm mm mm kg mm

AL-01N(F) 0,5 0,6 5/4“ /

1 2 7 6 2,8 9,1 209 149 350 13,5 5

AL-05N(F) 0,4 0,6/0,56 2“ / 50 1/3 2 8 6 2,8/1,2

8,2/5,7 227 161 349 14/13 8

AL-05LN(F) 0,4 0,72/0,7 2“ / 50 1/3 2 7 9 3,3/1,3

11,5/5,7 245 173 430 16/15 8

AL-21N(F) 0,75

1,08/1,05

2“ / 50 1/3 2 10 10,8 5,2/1,9

18,3/10,1

245 173 430 17/16 10

AL-21AN(F) 0,75

1,05/1,02

2“ / 50 1/3 2 13,5 7,2 5/2 262 187 408 18/17 7

AL-21.5N(F) 1,1 1,42/1,4 2“ / 50 1/3 2 15 9,6 6,4/2,4

262 187 428/408 20/18 7

AL-31N(F) 0,75

1,08/1,05

3“ / 80 1/3 2 6,5 18 5,2/1,9

18,3/10,1

278 173 457 19/18 10

AL-22N(F) 1,5 2 2“ / 50 3 2 18,5 15 3,5 282 207 499/568 27 10

AL-32AN(F) 1,5 2 3“ / 80 3 2 10,5 30 3,5 391 208 510(579)

29 10

AL-23AN(F) 2,2 2,95 2“ / 50 3 2 23,5 18 5 282 207 499/568 30 10

AL-33AN(F) 2,2 2,95 3“ / 80 3 2 15,5 30 5 391 208 510(579)

32 10

AL-43AN(F) 2,2 2,95 4“ / 100

3 2 11,5 42 5 389 207 540 32 20

AL-35N 3,7 4,65 3“ / 80 3 2 19 36 7,9 49,2 440 207 520(589)

35 20

50AL21.5 WD 1,5 2 2“ / 50 3 2 12,5 24 3,5 18,7 279 206 514 32 20

50AL22.2 WD 2,2 2,95 2“ / 50 3 2 18 24 5 28,1 279 206 514 35 20

80AL21.5 WD 1,5 2 3“ / 80 3 2 8 36 3,5 18,7 385 207 524 37 20

80AL22.2 WD 2,2 2,95 3“ / 80 3 2 12 24 5 28,1 385 207 524 40 20

80AL23.7A WD 3,7 4,6 3“ / 80 3 2 20,5 36 8,2 27,5 473 242 578 49 20

100AL25.5A WD

5,5 6,7 4“ / 100

3 2 21,5 60 11,3 82,7 564 291 689 75 20

100AL27.5A WD

7,5 8,8 4“ / 100

3 2 28 60 14,5 123,5 564 291 689 81 20

100AL211 WD 11 12,8 4“ / 100

3 2 39,5 60 21,6 190,4 565 291 729 91 20

BF-01UN(F) 0,5 0,6 5/4“ /

1 2 5 9 2,8 9,1 214 146 372 14 25

BF-05UN(F) 0,4 0,72/0,7 2“ / 50 1/3 2 6 9 3,3/1,3

11,5/5,7 237 154 427 16/15 35

BF-21PN(F) 0,75

1,08/1,05

2“ / 50 1/3 2 9 12 5,2/1,9

18,3/10,1

276 235 460 18/17 26

BF-21UN(F) 0,75

1,08/1,05

2“ / 50 1/3 2 8 12 5,2/1,9

18,3/10,1

237 154 427 18/17 35

BF-31UN(F) 0,75

1,08/1,05

3“ / 80 1/3 2 6,5 18 5,2/1,9

18,3/10,1

278 173 458 19/18 30

BF-22UN(F) 1,5 2 2“ / 50 3 2 14 12 3,5 288 202 477(546)

25 35

BF-22ULN(F) 1,5 2“ / 50 3 2 3,4 50

BF-32PN(F) 1,5 2 3“ / 80 3 2 9 30 3,5 18,1 408 258 530 38 32

BF-32APN(F) 1,5 2 3“ / 80 3 2 8,5 36 3,5 417 260 521(590)

30 35

BF-32AUN(F) 1,5 2 3“ / 80 3 2 8,5 24 3,5 402 202 519(588)

28 50

BF-33APN(F) 2,2 2,95 3“ / 80 3 2 12,5 36 5 417 260 521(590)

32 35

BF-33AUN(F) 2,2 2,95 3“ / 80 3 2 12,5 24 5 402 202 519(588)

30 50

BF-35PN 3,7 4,65 3“ / 80 3 2 19 36 7,9 49,2 468 260 541 35 35

BF-35UN 3,7 4,65 3“ / 80 3 2 16,5 30 7,9 49,2 453 202 539 33 50

Output

Input

Discharge

Voltage –

Phase*

Number of poles

Delivery head

Flow rate

Nominal

current

Starting

current

Dimensions

Weight

Length

Width

Height

kW “ / mm m m

/hod

A A mm mm mm kg

32GF21.0(F)

1,0

1,4/1,35

1 ¼“/32 1/3 2 17 3,6 6,4/2,4

31,2/13,6

249 177 555/530

28/25

32GF21.2(F)

1,2

1,65/1,6

1 ¼“/32 1/3 2 17 3,6 8,2/2,8

41,9/15,5

285 203 597/546

34/30

32GF21.5 1,5

2,0 1 ¼“/32 3 2 23 3,6 3,5 18,7 285 203 546 33

40GF21.5 1,5

2,0 40/32 3 2 23 3,6 3,5 18,7 255 203 546 32

32GF22.2 2,2

2,95 1 ¼“/32 3 2 29 3,6 5 28,1 285 203 546 35

40GF22.2 2,2

2,95 40/32 3 2 29 3,6 5 28,1 255 203 546 35

50GF22.2 2,2

3,2 2“/50 3 2 19 12,0 5,5 27,5 393 226 616 51

50GF23.7 3,7

4,7 2“/50 3 2 26 12,0 8,2 59,1 393 226 616 53

Output

Input

Discharge

Voltage –

Phase*

Number of

poles

Delivery

head

Flow rate

Nominal

current

Starting

current

Dimensions

Weight

Solid

passage**

Length

Width

Height

kW kW “ / mm m m

/hod

A A mm mm mm kg mm

SS-05A(F) 0,4 0,72/0,7 2“ / 50 1/3 2 7 7,2 3,3/1,3

11,5/5,7 245 174 439 15/14 10

SS-21A(F) 0,75

1,08/1,05

2“ / 50 1/3 2 10 10,2 5,2/1,9

18,3/10,1

245 174 439 17/16 10

SF-05AU(F) 0,4 0,72/0,7 2“ / 50 1/3 2 6 9 3,3/1,3

11,5/5,7 237 154 427 15/14 35

SF-21AU(F) 0,75

1,08/1,05

2“ / 50 1/3 2 8 12 5,2/1,9

18,3/10,1

237 154 427 16/15 35

80SFP21.5 1,5 2,0 3“/80 3 2 8,5 36 3,5 18,7 417 260 421 28,5 35

80SFU21.5 1,5 2,0 3“/80 3 2 8,5 24 3,5 18,7 402 202 517 26,5 50

80SFP22.2 2,2 2,95 3“/80 3 2 13 36 5 28,1 417 260 421 31,5 35

80SFU22.2 2,2 2,95 3“/80 3 2 13 24 5 28,1 402 202 517 29 50

80SFP23.7 3,7 4,6 3“/80 3 2 20,5 36 8,2 27,5 495 290 568 43 32

80SFU23.7 3,7 4,6 3“/80 3 2 17,5 30 8,2 27,5 476 223 561 40 50

80SFP25.5 5,5 6,7 3“/80 3 2 28 36 11,3 82,7 563 345 684 67 30

100SFP25.5 5,5 6,7 4“/100 3 2 21,5 60 11,3 82,7 591 345 684 67 30

80SFU25.5 5,5 6,7 3“/80 3 2 21 36 11,3 82,7 499 258 657 61 50

80SFP27.5 7,5 8,8 3“/80 3 2 35,5 36 14,5 123,5 563 345 684 73 30

100SFP27.5 7,5 8,8 4“/100 3 2 29 60 14,5 123,5 591 345 684 73 30

80SFU27.5 7,5 8,8 3“/80 3 2 26 36 14,5 123,5 499 258 657 67 50

80SFP211 11 12,8 3“/80 3 2 46 36 21,6 190,4 563 345 724 82 30

100SFP211 11 12,8 4“/100 3 2 39,5 60 21,6 190,4 591 345 724 82 30

80SFU211 11 12,8 3“/80 3 2 33 36 21,6 190,4 499 258 697 76 50

Output

Input

Discharge

Voltage – Phase*

Number of poles

Delivery

head

Flow rate

Nominal

current

Starting

current

Dimensions

Weight

Solid

passage**

Length

Width

Height

kW Bayonet

m m

/hod

A A mm mm mm kg mm

50ASH21.1 1,1

1,65/1,6

C 52 1/3 2 13,5 12 8,2/2,8

41,9/15,5

210 496/437

28/24 8

50ASH21.5 1,5

2,0 C 52 3 2 15 15 3,5 18,6 235 530 36 10

50ASH22.2 2,2

2,95 C 52 3 2 19 18 5,1 28,9 235 530 39 10

80ASN21.5 1,5

2 B 75 3 2 10 30 3,5 18,6 235 531 36 10

80ASN22.2 2,2

2,95 B 75 3 2 14 30 5,1 28,9 235 531 39 10

80ASN23.7 3,7

4,7 B 75 3 2 21,5 30 8,3 55,2 235 561 44 10

80ASH25.5 5,5

7 B 75 3 2 28 30 11,6 78,4 286 692 72 10

100ASL23.7 3,7

4,7 A 110 3 2 12,5 60 8,3 55,2 259 235 606 44 10

100ASN25.5 5,5

7 A 110 3 2 19 60 11,6 78,4 297 286 677 75 10

100ASN27.5 7,5

9,2 A 110 3 2 25 60 15,3 108,7 297 286 677 80 10

100ASN211 11 12,8 A 110 3 2 35 60 21,8 190,4 330 785 123 10

150ASL25.5 5,5

7 DN150 3 2 12 90 11,6 78,4 286 724 78 10

150ASL27.5 7,5

9,2 DN150 3 2 17 90 15,3 108,7 286 724 81 10

150ASL215 15 16,9 DN150 3 2 35 90 28,6 236,2 330 819 133 10

80AGN22.2 2,2

2,95 B 75 3 2 13 20 5,1 28,9 260 612 40 10

80AGN23.7 3,7

4,7 B 75 3 2 21 26,5 8,3 55,2 260 642 45 10

80AGH25.5 5,5

7 B 75 3 2 27 37 11,6 78,4 318 766 73 10

100AGN27.5

7,5

9,2 A 110 3 2 24 35 15,3 108,7 318 751 81 10

50ICA21.1 1,1

1,65/1,6

C 52 1/3 2 13,5 12 8,2/2,8

41,9/15,5

210 496/400

28/24 3,5

80ICB21.5 1,5

2 B 75 3 2 10 30 3,5 18,6 236 235 536 36 10

80ICB22.2 2,2

2,95 B 75 3 2 14 30 5,1 28,9 236 235 536 39 10

100ICB23.7 3,7

4,7 A 110 3 2 13 60 8,3 55,2 265 235 589 44 10

GDR

Output

Input

Discharge

Voltage – Phase*

Number of poles

Delivery head

Flow rate

Nominal

current

Starting

current

Dimensions

Weight

Solid

passage**

Length

Width

Height

kW kW “/mm m m

/hod

A A mm mm mm kg mm

GD-400 (F) (FV)

0,4 0,6 2“/50 1 2 8 6 3 *** 185 305 10,5(11) 7

GD-750 (F) (FV)

0,75

1,05 2“/50 1 2 11 9,6 5 *** 185 327 12,8(13,1)

GDR-400 0,4 0,6 1“/25 1 2 8 4,2 3 *** 205 305 10,5 1

Output

Input

Discharge

Voltage – Phase*

Number of poles

Delivery head

Flow rate

Nominal

current

Starting

current

Dimensions

Weight

Solid

passage**

Length Width

Height

kW kW “/mm m m

/hod

A A mm mm mm kg mm

L-41 0,75

1,05 4“/100 3 2 3 42 1,9 9,9 230 225 484 26 10

L-62 1,5 2 6“/150 3 4 2 120 3,8 20,4 - 285 638 51 20

L-63 2,2 2,95 6“/150 3 4 2,5 120 5,4 25,3 - 285 638 52 20

L-200A 5,5 6,8 200 3 4 4 210 12,6 70,4 - 340 923 116 22

L-250A 7,5 8,8 250 3 4 4 330 16 90,4 - 380 1015 157 22

L-300A 11 12,4 300 3 4 4,5 420 22,6 160 - 430 1077 201 23

WD: these types of pumps are equipped with WD (water detector – moisture sensor of leakage) in standard.

(F) in type marking means pump is equipped with float switch.

* Voltage-phase : 1F – one-phase – 1 + PE230V ČSN EN 60204-1

3 F – three-phase – 3 + c PE 400V

** Solid passage: diameter of solid particles that can get through the pump without clogging the impeller.

*** Depend on used discharge connection and hose.

4.0 TECHNICAL DESCRIPTION OF PUMPS

HCP submersible sludge pumps are one-stage pumps designed for various loads and types of operation.

4.0.1 AF – designed for maximum loads and permanent operation. Four types of impeller wheels are used:

P-TYPE IMPELLER: Single-blade or double-blade semi-open impeller.

U-TYPE IMPELLER: Vortex impeller enables pumping media containing solid particles and long-fibre

substances without going through the impeller. The impellers have good resistance against clogging.

E-TYPE IMPELLER: Closed, one-channel two-blade impeller characteristic for great delivery height. Very

efficient for pumping waste waters containing solid particles.

4.0.2 AL, BF - portable sludge pumps with open impellers, either single-blade (P) or multi-blade (U-vortex),

depending on type.

4.0.3 SS, SF – stainless-steel portable one-stage pumps designed for pumping aggressive waste waters. The

impellers are open, either single-blade (P) or multi-blade (U-vortex), depending on type.

4.0.4 AS, AG – portable sludge pumps with multi-blade impeller made from a special alloy with high content of

chrome (HCR). Having been heat-processed, this alloy is very hard and resistant against abrasion.

Pumps ASH and AGH has open impeller, and pumps ASN, ASL, AGN has closed channel impeller.

Pumps AG series is eqipped with cast iron agitator fitted on extended shaft to create powerfull stirring opositte

botom of reservoir and pumping action for slurry.

4.0.5 IC – portable one-stage pumps with closed multi-channel impeller. Type 50ICA21.1 impeller is made of

bronze, other types from chrome steel.

4.0.6 GD, GDR – portable one-stage pumps with open, multi-blade impeller. Impeller and casing are made of

special rubber with high abrasion resistance. GDR pumps have a special suction pad allowing the drawdown

water to the level of 2mm.

4.0.7 GF – portable one-stage pumps fitted with open, multi-blade impeller and a special cutting device. Radial

cutter and cutter ring protects clogging of the pump by matter type incontinency and hygienic pads, tampons,

plastic bags, textiles and disposable wipes etc. Cutting device effectively grings-up all these matters and

allows continual and long-time operation of the pumps.

4.0.8 L – industrial pumps fitted with axial or diagonal bronze impeller.

WD detector (AF and cast iron AL series - output 1,5kW and more)

WD detector is conductor placed in oil bath of mechanical sealing and insulated from frame of the pump. WD

detector has two used wires – one from insulated conductor and second yellow-green coloured on

grounding(frame). If water leaks to the oil bath the WD detector may signalizing or switch off the pump

(depend on protection conected to WD).

Electric motor constitutes a single assembly with the pump. The rotor has an extended shaft for fitting the

impeller, eventually radial cutter (GF) or agitator (AG). It is supported on bearings lubricated by grease. The

service life of the grease refill of the bearings is identical with the service life of the bearings. The hydraulic

part of the pump and the electric motor is separated by double mechanical sealing greased and cooled by oil .

The water side of the sealing is fitted with additional gufero sealing. A little pollution of the liquid by the refill oil

cannot be excluded (e.g. in case of worn seal).

The supply cable (eventually WD detector cable) terminates from the upper cover area with a cable base

sealed in upper cover to avoid penetration of water. The individual cables are sealed in cable base with a

special resin to prevent from penetration of water.

The pumps are fitted with a heat protection to protect the motor against overheating as a result of a high

temperature or should an inter-phase failure occur during the start-up period, or a voltage decrease, or should

the impeller wheel become clogged. Sizes from AF-615 to AF-1660 is equipped with MTP (Miniature Thermal

Protection) sensors in stator winding, which protects motor against overheating by activating external

protection in control panel. Sizes AL/BF-01, AL/BF-05 and SS/SF-05 1ph/230V is equipped with thermostat.

The pump must be operated with an appropriate control and protective device.

Discharge flanges dimensions of AL, BF, SS, SF, AF, GF series and GRS (Guide Rail Systems) are not in

accordance with ČSN/DIN, therefore dicharges are always equipped with threaded counterflange or welding-

neck flange.

4.1 PRODUCTION LABELS

4.1.1 Sticker label – sample

00 – pump version

f – frequency

INSUL. – insulation class

I – nominal current

U – voltage

Q – flow rate

H – delivery head

Pc – pump input

DN – discharge dimension

n – speed

m – pump weight

IP – covering

– max. submersion

35°C – max. temperature

The serial number is printed on separate label.

Sample of labeling: 204 30310 Sequence number

Two last digits of the year of production

4.1.2 Metal label – sample

00 – pump version

f – frequency

INSUL. – insulation class

I – nominal current

U – voltage

Q – flow rate

H – delivery head

Pc – pump input

DN – discharge dimension

n – speed

m – pump weight

IP – covering

– max. submersion

S.N. – serial number

DAT. – production date

HCP PUMP

Typ BF-21PN 00

f 50 Hz

INSUL. B

I 5,2 A

U230 V~

Q 12 m

/hod

H 9,0 m

Pc 1,05 kW

DN 50 mm

n 2850 rpm

m 18 kg

IP68

10 m

Rotation



Tmax. 35°C

Made by: HCP PUMP MFR.CO.,LTD.

HCP PUMP

V.Č. 1301011703 DAT. 2013/11



Typ 3

2GF21.5 00



f 50 Hz

IZOL

B IP68

I 3,6 A

U400 V~

Q 3,6 m

/hod

H 23,0 m

Pc 1,95 kW

DN 32 mm

n 2850 ot/min

SMĚR

OTÁČENÍ



m 34 kg

30 m

Výrobce: HCP PUMP MFR.CO.,LTD.

This manual suits for next models

186

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