Abbott Aim Operating manual

ABBOTT

aim”

ABBOTT

aim

plus

Technical

Service

Manual

For

use

with

the

following

list

numbers:

13038-04,

Abbott

AIM

13967-04,

Abbott

AIM

Plus

ABBOTT

LABORATORIES

NORTH

CHICAGO,

60064

USA

430-600035-002

(Rev.

11/99)

1999

Abbott

Laboratories

AllRights

Reserved

This

document

and

the

subject

matter

disclosed

herein

are

proprietary

information.

Abbott

Laboratories

retains

all

the

exclusive

rights

dissemination,

reproduction,

manufacture,

and

sale.

Any

party

using

this

document

accepis

confidence,

and

agrees

not

duplicate

whole

part

nor

disclose

others

without

the

written

consent

Abbott

Laboratories.

List

Changes

Part

Number

430-600035-001

(Rev.

12/96)

430-600035-002

(Rev.

10/99)

AIM/AIM

Plus

Technical

Service

Manual

430-600035-002

(Rev.

11/99)

Remove

and

Description

Change

Destroy

Pages

Original

issue.

N/A

Second

issue.

All

Section

(1)

Updated

pump

inspection

checklist

match

current service

training.

(2)

Added

alternate

PVT

procedures

for

performing

the

motor

test,

servo

calibration,

encoder

test,

and current

supply

test

without

torque

brake.

Revised

PVT

Data

Form

add

alternate

results.

Section

Added

procedure

for

setting

February

29 on leap

years.

Section

Added

alternate

instructions

for

RTV

sealing.

General:

Added

Seiko

DPU414

compatible

printer.

Insert

Change

Pages

N/A

All

Changes

430-600035-002

(Rev.

11/99)

This

page

intentionally

left

blank.

AIM/AIM

Plus

Technical

Service

Manual

Table

Contents

Section

Introduction

1.1

Scope

1.2

AIM

and

AIM

Plus

Overview

1.2.1

Pump

Description

1.2.2.

AIM

and

AIM

Plus

Differences

1.3

Conventions

Section

Warranty

Section

System

Operating

Manual

Section

Theory

Operation.

4.1

General

Description

4.2

Circuit

Block

Diagram

4.3

Detailed

Circuit

Description

4.3.1

CPU

System

4.3.1.1

4.3.1.2

4.3.1.3

4.3.1.4

4.3.1.5

4.3.1.6

4.3.1.7

4.3.1.8

4.3.1.9

4.3.1.10

4.3,1.11

Microprocessor

(CPU)

EPROM

Microprocessor

Supervisory

Circuit

RAM

. . . . .

Time

Day

Clock

Display

Encoder

Interface

Circuit.

Backup

Microprocessor

Keypad

Interface

Bolus

Switch

Interface

Serial

Interface

4.3.2

Analog

Circuits

4.3.21

4.3.2.2

4.3.2.3

4.3.2.4

Power

Circuits

Audible

Alarm

. -

Air

and

Occiusion

Optics

Interface

Motor

Drive

Circuit

Section

Maintenance

and

Service

Tests

. .

5.1

Cleaning

the

Pump

5.2

Inspecting

the

Pump

and

Accessories

5.2.1

Pump

Inspection

AIM/AIM

Plus

Technical

Service

Manual

4-10

4-11

4-12

4-13

5-1

5-2

5-4

430-600035-002

(Rev.

11/99)

Section

Troubleshooting

6.1

6.2

6.3

Technical

Assistance

. .

Setting

February

Leap

Years

Troubleshooting

Tables.

6.3.1

Alert

Messages.

6.3.2

Alarm

Codes

6.3.2.1

Function

Alarms

001-007

6.3.2.2

Hardware

and

Software

Alarms

008-143

6.3.3

Servo

Calibration

Failure

Codes

6.3.4

Troubleshooting

Problems

and

Solutions

6.3.5

Port

Assignments

6.3.6

Location

Codes

Software

Diagnostic

Tests

Section

Replaceable

Parts

and

Repairs

7.1.

Spare

Parts

Price

List

7.2

Safety

Precautions

7.3.

Pump

Disassembly

Procedure

Pump

Reassembly

Procedure.

7.4.1.

Alternate

Assembly

instructions

for

RTV

Sealing

Back

Case

Assembly

7.5.1

AIM

Beeper

7.6

Optics

Assembly

7.7

Motor

Assembly.

7.8

Latch

Assembly.

7.8.1

Latch

Spring

7.9

PCB

Assembly

7.9.1

ALM

Plus

Beeper.

7.10

Front

Case

Assembly

7.10.1

Keypads

7.10.2

Display

Window

740.3

Front

Case

Labels

7.10.4

Bolus

Jack.

7.10.5

Power

Jack

，

7.10.6

Battery

Connector

Cable

and

Jumper

7.11

Display

Module

7.11.1

FFC

Jumper

7.11.2

Spacer

Cushion

AIM/AIM

Plus

Technical

Service

Manual

6-14

Contents

6-1

6-2

6-5

6-6

6-15

6-21

6-24

6-26

7-1

7-2

7-5

7-8

7-14

7-12

7-13

7-14

7-15

7-16

7-18

7-19

7-20

7-21

7-22

7-23

7-24

430-600035-002

(Rev.

11/99)

Contents

Section

Specifications

Section9

Drawings

430-600035-002

(Rev.

11/99)

AIM/AIM

Plus

Technical

Service

Manual

List

Figures

Figure

4-1.

Assemblies

4-1

Figure

4-2.

Motor

Frame

4-2

Figure

4-3.

Motor

Assembly

4-3

Figure

4-4.

Optics

Assembly

Detail

4-3

Figure

4-5.

Latch

Assembly

4-4

Figure

4-6.

Circuit

Block

Diagram

Figure

5-1.

Cartridge

Channel

Detail

5-3

Figure

5-2.

Basic

Equipment

Setup

5-8

Figure

5-3.

Optics

Test

Block

Placement

5-14

Figure

7-1.

Back

Case

Screws

7-2

Figure

7-2.

Front

Case

Connections.

7-3

Figure

7-3.

Motor,

Optics,

and

Beeper

Connections

7-4

Figure

7-4.

AIM

and

AlM

Plus

PCBs

Back

Cases

7-5

Figure

7-5.

Pump

Assembly

7-6

Figure

7-6:

RTV

Sealing

for

Printer

Port

7-8

Figure

7-7.

RTV

Sealing

for

Side,

Bottom

Case

7-8

Figure

7-8.

RTV

Sealing

for

Motor

Frame

7-9

Figure

7-9.

Motor

Frame

Seal.

7-9

Figure

7-10.

Back

Case

Labels

7-11

Figure

7-11.

AIM

Beeper

Installation

7-12

Figure

7-12.

Optics

Carrier

Motor

Frame

7-13

Figure

7-13.

Motor

Assembly

Motor

Frame

7-14

Figure

7-14.

Latch

Assembly

Motor

Frame

7-15

Figure

7-15.

PCB

Front

View

7-17

Figure

7-16.

Front

Case

Keypads

and

Labels

7-20

Figure

7-17.

Bolus

and

Power

Jack

Installation.

7-21

Figure

7-18.

Battery

Connections

7-22

Figure

7-19.

Display

Module

Installation

7-23

Figure

9-1.

AIM

Analog

Schematic

Fold-out

Figure

9-2.

AIM

Microprocessor

(CPU)

Schematic.

. . . .

. .

Fold-out

Figure

9-3.

AIM

Power

and

Miscellaneous

Circuitry

Schematic.

. . .

Fold-out

Figure

9-4.

AIM

Board,

Front

Side

Fold-out

Figure

9-5.

AIM

Board,

Back

Side

Fold-out

Figure

9-6.

AIM

Plus

Analog

Schematic

Fold-out

Figure

9-7.

AIM

Plus

Microprocessor

(CPU)

Schematic

. . .

Fold-out

Figure

9-8.

AIM

Plus

Power

and

Miscellaneous

Circuitry

Schematic

Fold-out

Figure

9-9.

AIM

Plus

Board,

Front

Side

Fold-out

Figure

9-10.

AIM

Plus

Board,

Back

Side

Fold-out

AIM/AIM

Plus

Technical

Service

Manual

vii

430-600035-002

(Rev.

11/99)

Figures

430-600035-002

(Rev.

11/99)

This

page

intentionally

left

blank.

viii

AIM/AIM

Plus

Technical

Service

Manual

This manual suits for next models

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