ABB RD344 User manual
ABB Jokab Safety Varlabergsvägen 11, SE-434 39 Kungsbacka, Sweden
www.abb.com/jokabsafety
2TLC172213M0201, rev. B
Original instructions
Safety Roller Door RD344
Roller door with safe interlocking
2TLC172213M0201, rev. B 2 www.abb.com/jokabsafety
Read and understand this document
Please read and understand this document before using the products. Please consult your ABB JOKAB SAFETY
representative if you have any questions or comments.
WARRANTY
ABB JOKAB SAFETY’s exclusive warranty is that the products are free from defects in materials and workmanship
for a period of one year (or other period if specied) from date of sale by ABB JOKAB SAFETY.
ABB JOKAB SAFETY MAKES NO WARRANTY OR REPRESENTATION, EXPRESSED OR IMPLIED,
REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF
THE PRODUCTS, ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OR THEIR INTENDED
USE. ABB JOKAB SAFETY DISCLAIMS ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED.
LIMITATIONS OF LIABILITY
ABB JOKAB SAFETY SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL
DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS,
WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.
In no event shall responsibility of ABB JOKAB SAFETY for any act exceed the individual price of the product on
which liability asserted.
IN NO EVENT SHALL ABB JOKAB SAFETY BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS
REGARDING THE PRODUCTS UNLESS ABB JOKAB SAFETY’S ANALYSIS CONFIRMS THAT THE PRODUCTS
WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO ABUSE,
MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
SUITABILITY FOR USE
ABB JOKAB SAFETY shall not be responsible for conformity with any standards, codes, or regulations that apply
to the combination of products in the customer’s application or use of the product. At the customer’s request, ABB
JOKAB SAFETY will provide applicable third party certication documents identifying ratings and limitations of use
that apply to the products. This information by itself is not sufcient for a complete determination of the suitability of
the products in combination with the end product, machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended
to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be
suitable for the products:
Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not
described in this document.
Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment,
amusement machines, vehicles, and installations subject to separate industry or government regulations.
Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY
WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS,
AND THAT THE ABB JOKAB SAFETY PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED
USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PERFORMANCE DATA
While every effort has been taken to ensure the accuracy of the information contained in this manual ABB
JOKAB SAFETY cannot accept responsibility for errors or omissions and reserves the right to make changes
and improvements without notice. Performance data given in this document is provided as a guide for the user in
determining suitability and does not constitute a warranty. It may represent the result of ABB JOKAB SAFETY’S
test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to
the ABB JOKAB SAFETY Warranty and Limitations of Liability.
www.abb.com/jokabsafety 3 2TLC172213M0201, rev. B
Table of Contents
1 Introduction .......................................................................................................................5
Scope.............................................................................................................................................................5
Audience ....................................................................................................................................................... 5
Prerequisites ................................................................................................................................................. 5
Special notes................................................................................................................................................. 5
2 Preparations before installation ......................................................................................6
Check the manual and the parts of the door ................................................................................................. 6
Space needed for the door............................................................................................................................ 7
Safety distance.............................................................................................................................................. 7
Important safety information.......................................................................................................................... 7
To lift/move the door and its parts ......................................................................................................................................................... 8
3 Description of the roller door safety devices .................................................................9
4 Mechanical installation...................................................................................................10
Exploded view with parts list ....................................................................................................................... 10
Fixing points ................................................................................................................................................ 13
Mounting instructions, step by step............................................................................................................. 14
Step 1 – Frame ................................................................................................................................................................................... 14
Step 2 – Back Plate............................................................................................................................................................................. 14
Step 3 – Aligning ................................................................................................................................................................................. 14
Step 4 – Attachment............................................................................................................................................................................ 14
Step 5 – Fit the drive unit .................................................................................................................................................................... 15
Step 6 – Roller package...................................................................................................................................................................... 15
Step 7 – Centering .............................................................................................................................................................................. 16
5 Electrical installation ......................................................................................................17
Cable requirements..................................................................................................................................... 17
Electrical conditions .................................................................................................................................... 17
Electrical installation, step-by-step.............................................................................................................. 17
Step 8 – Drive unit............................................................................................................................................................................... 17
Step 9 – Electrical cabinet................................................................................................................................................................... 18
6 Adjustments, testing and mounting of cover plates....................................................19
Final installation, step-by-step..................................................................................................................... 19
Step 10 – Adjustment of the lower stop position ................................................................................................................................. 19
Step 11 – Adjustment of the upper stop position................................................................................................................................. 19
Step 12 – Test run the door................................................................................................................................................................. 20
Step 13 – Adjustment of Eden sensors............................................................................................................................................... 20
Step 14 – Fronts.................................................................................................................................................................................. 20
Stand for mounting...................................................................................................................................... 21
7 Checklist for mechanical and electrical installation, test run and adjustments .......22
8 Troubleshooting ..............................................................................................................23
2TLC172213M0201, rev. B 4 www.abb.com/jokabsafety
9 Maintenance.....................................................................................................................24
10 Technical data..................................................................................................................25
11 EC Declaration of Conformity ........................................................................................26
12 Connection examples .....................................................................................................27
www.abb.com/jokabsafety 5 2TLC172213M0201, rev. B
1 Introduction
Scope
These instructions contain information on the efciency in the use of Safety Roller Door RD344 in accordance with
the intended applications. These instructions constitute a part of the scope of the delivery.
Audience
This document is intended for authorized installation personnel.
Prerequisites
It is assumed that the reader of this document has knowledge of the following:
• Basic knowledge of ABB/Jokab Safety products.
• Knowledge of machine safety.
Special notes
Pay attention to the following special notes in the document:
Warning!
Danger of severe personal injury!
An instruction or procedure which, if not carried out correctly, may result in injury to the
technician or other personnel.
Caution! Danger of damage to the equipment!
An instruction or procedure which, if not carried out correctly, may damage the equipment.
NB: Notes are used to provide important or explanatory information.
2TLC172213M0201, rev. B 6 www.abb.com/jokabsafety
2 Preparations before installation
Check the manual and the parts of the door
Figure 2.1 - Tools that will be needed.
Check
• that the width and height of the supplied door match the actual opening (see section 1.2).
• when mounting the door in ABB JOKAB Safety’s Quick Guard system; that necessary parts of the fencing
system are at hand.
• when mounting the door in other types of guarding or xture; that it is of suitable strength and capable of rigidly
supporting the door (see section 2.2)
• that all components (according to delivery note) are at hand and undamaged, see parts list section 4.1.
NB! When installing the door it is of vital importance that the frame columns are erected absolutely vertically and
the top roll perfectly horizontal.
Warning! Read through the manual before mounting the door.
Warning! Electrical installations must be carried out by trained personnel only
www.abb.com/jokabsafety 7 2TLC172213M0201, rev. B
Space needed for the door
Safety distance
The door must be placed in front of the machine/machines in such a way that the safety distance is fullled. The
standard EN ISO 13855 ”Safety of machinery – Positioning of safeguards with respect to the approach speeds of
parts of the human body” gives the requirements especially for trip devices but could also be used as guidance
when installing a Safety Roller Door. The installer has the responsibility to place the Safety Roller Door with such
distance that all moving parts are stopped in a safe way when the operator reaches them.
Important safety information
When the door is mounted in front of a machine and the operator can pass the door and go into the machine, the
door must be prevented from being closed and the machine being started while the operator is inside the machine
area. One way of doing this, is to install a horizontal light curtain/s to protect the area/s where the operator can
stand in the machine. Another way of securing that nobody is inside the risk area, when the door is to be operated
downwards, is by timed reset. A facility like this is not a part of door and has to be ordered separately. Contact ABB/
JOKAB Safety for more information.
If the door is going to be used as control guard it must be installed according to the requirements in EN 953 “Safety
of machinery – General requirements for the design and construction of xed and movable guards” (see clause
5.4.9).
DH
DW
450
180
80
A
A
D D
365
570
290
120
255
B
SECTION A-A
SCALE 1 : 10
27
48
DETAIL B
SCALE 1 : 2
SECTION D-D
SCALE 1 : 2
2TLC172213M0201, rev. B 8 www.abb.com/jokabsafety
To lift/move the door and its parts
How to safely lift the top roll
• Attach two slings, which are adequately rated and approved to lift the roll weight (Minimum 150 kg lifting
capacity), around the top roll. Place the slings so that the top roll can be lifted securely and in balance without
risk of tipping or dropping.
• Use lifting equipment that is approved and suitable for the size and weight of the top roll.
Fasten the frames when dismantling
• When the frames have to be dismantled the upper parts must be secured with appropriate lifting equipment.
Fasten the drive unit when mounting/dismantling
• When the drive unit is to be mounted/dismantled it must be secured in appropriate lifting equipment.
Caution! Never lift the top roll, placed on a pallet unless the top roll is securely xed.
www.abb.com/jokabsafety 9 2TLC172213M0201, rev. B
3 Description of the roller door safety devices
To monitor the position of the door blade, the door is equipped with two PL e/Category 4 Eden sensors (contact
free) in both sides of its frame. When the door is closed the Eden sensors are actuated and the machine is ready to
be restarted. When the door starts to open, a stop signal is sent to the machine.
As the door has Eden sensors on both sides, this prevents the door being lifted or pushed to one side without a
stop signal being given to the machine.
To protect personnel from being injured by the door it is equipped with a contact strip on the bottom beam prole. If
the door hits a person the contact strip will be actuated, and the control system will reverse the door to its fully open
position.
2TLC172213M0201, rev. B 10 www.abb.com/jokabsafety
4 Mechanical installation
Exploded view with parts list
Figure 4.1 - Exploded view
04
02
05 06
15
20
19
24
31
29
23
34 35
40
38
37
25
33
09
10
11
22
03
18
26
27 28
32
30
36
13
12
05
01
07 08
17
21
04
30
42
41
44
43
39
34
42
25
11
14
49
48
61 62
60
45 93
47
72
56
51
46
59
63
68
69
16
71
67
74
70
74
57
57
57
OPTION
73
54
53
52
55
38
46
50
64
66
65
85
77
79
78
84
80
81
75
88
87 86
89
90
82
83
76
91 92
Table of contents
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