ABB RELION 650 SERIES Quick start guide

Relion® 650 SERIES
Busbar protection REB650
Version 1.1 IEC
Commissioning manual


Document ID: 1MRK 505 264-UEN
Issued: November 2019
Revision: A
Product version: 1.1
© Copyright 2011 ABB. All rights reserved

Copyright
This document and parts thereof must not be reproduced or copied without written
permission from ABB, and the contents thereof must not be imparted to a third party, nor
used for any unauthorized purpose.
The software or hardware described in this document is furnished under a license and may be
used or disclosed only in accordance with the terms of such license.
Trademarks
ABB and Relion are registered trademarks of ABB Group. All other brand or product names
mentioned in this document may be trademarks or registered trademarks of their respective
holders.
Warranty
Please inquire about the terms of warranty from your nearest ABB representative.
ABB AB
Substation Automation Products
SE-721 59 Västerås
Sweden
Telephone: +46 (0) 21 32 50 00
Facsimile: +46 (0) 21 14 69 18
http://www.abb.com/substationautomation

Conformity
This product complies with the directive of the Council of the European Communities on the
approximation of the laws of the Member States relating to electromagnetic compatibility
(EMC Directive 2004/108/EC) and concerning electrical equipment for use within specified
voltage limits (Low-voltage directive 2006/95/EC). This conformity is the result of tests
conducted by ABB in accordance with the product standards EN 50263 and EN 60255-26 for
the EMC directive, and with the product standards EN 60255-1 and EN 60255-27 for the low
voltage directive. The IED is designed in accordance with the international standards of the
IEC 60255 series.

Disclaimer
The data, examples and diagrams in this manual are included solely for the concept or product
description and are not to be deemed as a statement of guaranteed properties. All persons
responsible for applying the equipment addressed in this manual must satisfy themselves that
each intended application is suitable and acceptable, including that any applicable safety or
other operational requirements are complied with. In particular, any risks in applications where
a system failure and/or product failure would create a risk for harm to property or persons
(including but not limited to personal injuries or death) shall be the sole responsibility of the
person or entity applying the equipment, and those so responsible are hereby requested to
ensure that all measures are taken to exclude or mitigate such risks.
This document has been carefully checked by ABB but deviations cannot be completely ruled
out. In case any errors are detected, the reader is kindly requested to notify the manufacturer.
Other than under explicit contractual commitments, in no event shall ABB be responsible or
liable for any loss or damage resulting from the use of this manual or the application of the
equipment.

Table of contents
Section 1 Introduction.................................................................................................... 5
1.1 This manual....................................................................................................................................5
1.2 Intended audience........................................................................................................................5
1.3 Product documentation..............................................................................................................6
1.3.1 Product documentation set.....................................................................................................6
1.3.2 Document revision history........................................................................................................7
1.3.3 Related documents.................................................................................................................... 7
1.4 Symbols and conventions...........................................................................................................8
1.4.1 Safety indication symbols........................................................................................................ 8
1.4.2 Manual conventions...................................................................................................................8
Section 2 Safety information.........................................................................................9
2.1 Symbols on the product..............................................................................................................9
2.2 Warnings........................................................................................................................................ 9
2.3 Caution signs...............................................................................................................................10
2.4 Note signs.....................................................................................................................................11
Section 3 Available functions....................................................................................... 13
3.1 Main protection functions........................................................................................................ 13
3.2 Back-up protection functions.................................................................................................. 13
3.3 Control and monitoring functions.......................................................................................... 14
3.4 Designed to communicate........................................................................................................16
3.5 Basic IED functions.....................................................................................................................16
Section 4 Starting up.....................................................................................................19
4.1 Factory and site acceptance testing...................................................................................... 19
4.2 Commissioning checklist.......................................................................................................... 19
4.3 Checking the power supply...................................................................................................... 20
4.4 Energizing the IED......................................................................................................................20
4.4.1 Checking the IED operation................................................................................................... 20
4.4.2 IED start-up sequence.............................................................................................................20
4.5 Setting up communication between PCM600 and the IED................................................21
4.6 Writing an application configuration to the IED..................................................................24
4.7 Checking CT circuits.................................................................................................................. 25
4.8 Checking VT circuits...................................................................................................................25
4.9 Checking the RTXP test switch ...............................................................................................26
4.10 Checking binary input and output circuits............................................................................26
4.10.1 Binary input circuits.................................................................................................................26
4.10.2 Binary output circuits.............................................................................................................. 27
4.11 Checking optical connections..................................................................................................27
Table of contents
Busbar protection REB650 1
Commissioning manual
© Copyright 2011 ABB. All rights reserved

Section 5 Establishing connection and verifying the IEC 61850 station
communication.............................................................................................29
5.1 Setting the station communication....................................................................................... 29
5.2 Verifying the communication...................................................................................................29
Section 6 Testing IED operation.................................................................................. 31
6.1 Preparing the IED to verify settings........................................................................................31
6.2 Activating test mode................................................................................................................. 32
6.3 Preparing the connection to the test equipment................................................................ 33
6.4 Connecting test equipment to the IED.................................................................................. 33
6.5 Releasing the function to be tested....................................................................................... 34
6.6 Verifying analog primary and secondary measurement.................................................... 35
6.7 Testing protection functionality............................................................................................. 36
Section 7 Testing functionality....................................................................................37
7.1 Testing disturbance report...................................................................................................... 37
7.1.1 Introduction...............................................................................................................................37
7.1.2 Disturbance report settings...................................................................................................37
7.2 Identifying the function to test in the technical reference manual .................................37
7.3 Testing differential protection functions..............................................................................37
7.3.1 High impedance differential protection HZPDIF .............................................................. 37
7.3.1.1 Verifying the settings.........................................................................................................37
7.3.1.2 Completing the test........................................................................................................... 38
7.4 Testing current protection functions.................................................................................... 38
7.4.1 Four step phase overcurrent protection OC4PTOC..........................................................38
7.4.1.1 Verifying the settings........................................................................................................ 38
7.4.1.2 Completing the test........................................................................................................... 39
7.4.2 Four step residual overcurrent protection EF4PTOC ...................................................... 39
7.4.2.1 Four step directional residual overcurrent protection ..............................................40
7.4.2.2 Four step non-directional residual overcurrent protection.......................................40
7.4.2.3 Completing the test...........................................................................................................40
7.4.3 Thermal overload protection, two time constants TRPTTR ...........................................40
7.4.3.1 Checking operate and reset values................................................................................. 41
7.4.3.2 Completing the test........................................................................................................... 41
7.4.4 Breaker failure protection CCRBRF...................................................................................... 42
7.4.4.1 Checking the phase current operate value,
IP>
............................................................ 42
7.4.4.2 Checking the residual (earth fault) current operate value
IN>
set below
IP>
........ 42
7.4.4.3 Checking the re-trip and back-up times........................................................................ 42
7.4.4.4 Verifying the re-trip mode................................................................................................ 43
7.4.4.5 Verifying the back-up trip mode......................................................................................43
7.4.4.6 Verifying the case
RetripMode
=
Contact
..................................................................... 44
7.4.4.7 Verifying the function mode
Current&Contact
............................................................ 44
7.4.4.8 Completing the test...........................................................................................................45
7.4.5 Pole discordance protection CCRPLD..................................................................................45
7.4.5.1 Verifying the settings........................................................................................................ 45
7.4.5.2 Completing the test...........................................................................................................45
Table of contents
2Busbar protection REB650
Commissioning manual
© Copyright 2011 ABB. All rights reserved

7.5 Testing voltage protection functions.................................................................................... 46
7.5.1 Two step undervoltage protection UV2PTUV ................................................................... 46
7.5.1.1 Verifying the setting.......................................................................................................... 46
7.5.1.2 Completing the test...........................................................................................................46
7.5.2 Two step overvoltage protection OV2PTOV ......................................................................46
7.5.2.1 Verifying the settings........................................................................................................ 47
7.5.2.2 Completing the test........................................................................................................... 47
7.5.3 Two step residual overvoltage protection ROV2PTOV ....................................................47
7.5.3.1 Verifying the settings........................................................................................................ 47
7.5.3.2 Completing the test........................................................................................................... 47
7.6 Testing secondary system supervision functions...............................................................48
7.6.1 Fuse failure supervision SDDRFUF....................................................................................... 48
7.6.1.1 Checking that the binary inputs and outputs operate as expected ....................... 48
7.6.1.2 Measuring the operate value for the negative sequence function ..........................48
7.6.1.3 Measuring the operate value for the zero-sequence function ................................. 49
7.6.1.4 Checking the operation of the du/dt and di/dt based function ............................. 49
7.6.1.5 Completing the test...........................................................................................................50
7.7 Testing logic functions............................................................................................................. 50
7.7.1 Tripping logic SMPPTRC ........................................................................................................ 50
7.7.1.1 Three phase operating mode...........................................................................................50
7.7.1.2 Circuit breaker lockout......................................................................................................50
7.7.1.3 Completing the test........................................................................................................... 51
7.8 Testing monitoring functions.................................................................................................. 51
7.8.1 Event counter CNTGGIO..........................................................................................................51
7.9 Testing metering functions......................................................................................................51
7.9.1 Pulse counter PCGGIO............................................................................................................. 51
7.10 Exit test mode............................................................................................................................. 51
Section 8 Commissioning and maintenance of the fault clearing system.............53
8.1 Commissioning and maintenance of the fault clearing system....................................... 53
8.1.1 Installation and commissioning............................................................................................53
8.1.2 Commissioning tests.............................................................................................................. 54
8.1.3 Periodic maintenance tests................................................................................................... 54
8.1.3.1 Visual inspection.................................................................................................................55
8.1.3.2 Maintenance tests.............................................................................................................. 55
Section 9 Troubleshooting ..........................................................................................59
9.1 Fault tracing................................................................................................................................ 59
9.1.1 Identifying hardware errors...................................................................................................59
9.1.2 Identifying runtime errors......................................................................................................59
9.1.3 Identifying communication errors........................................................................................59
9.1.3.1 Checking the communication link operation................................................................59
9.1.3.2 Checking the time synchronization................................................................................ 60
9.1.4 Running the display test.........................................................................................................60
9.2 Indication messages................................................................................................................. 60
9.2.1 Internal faults............................................................................................................................60
9.2.2 Warnings.................................................................................................................................... 61
Table of contents
Busbar protection REB650 3
Commissioning manual
© Copyright 2011 ABB. All rights reserved

9.2.3 Additional indications............................................................................................................. 61
9.3 Correction procedures.............................................................................................................. 62
9.3.1 Changing and setting the password....................................................................................62
9.3.2 Identifying IED application problems.................................................................................. 62
9.3.2.1 Inspecting the wiring......................................................................................................... 62
Section 10 Glossary......................................................................................................... 67
Table of contents
4Busbar protection REB650
Commissioning manual
© Copyright 2011 ABB. All rights reserved
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