ABB ACS 300 User manual

User’s Manual

ACS 300 Frequency Converters

for Speed Control of

0.55 to 11 kW Squirrel Cage Motors

ACS 300

ACS 300 Frequency Converters

for Speed Control of

0.55to 11kW Squirrel Cage Motors

User’s Manual

3AFY 61229965 R0225

Effective: 1.7.1996

Valid from software version CDS02E.1 / CDH02E.1

ACS 300 User’s Manual iii

Safety Instructions

Overview

This chapter states the safety instructions which must be followed

when installing, operating and servicing the ACS 300. If

neglected, physical injury and death may follow, or damage may

occur to the frequency converter, the motor and driven

equipment. The material in this chapter must be studied before

attempting any work on or with the unit.

Warnings and Notes

This manual distinguishes two sorts of safety instructions.

Warnings are used to inform of conditions which can, if proper

steps are not taken, lead to a serious fault condition, physical

injury and death. Notes are used when the reader is required to

pay special attention or when there is additional information

available on the subject. Notes are less crucialthan warnings,but

should not be disregarded.

Warnings

Readers are informed of situations that can result in serious

physical injury and/or serious damage to equipment with the

following symbols:

Dangerous Voltage Warning warns of situations

in which a high voltage can cause physical injury

and/or damage equipment. The text next to this

symbol describes ways to avoid the danger.

General Warning warns of situations which can

cause physical injury and/or damage equipment

by means other than electrical. The text next to

this symbol describes ways to avoid the danger.

iv ACS 300 User’s Manual

Safety Instructions

Notes

Readers are notified of the need for special attention or additional

information available on the subject with the following symbols:

General Safety

Instructions

These safety instructions are intended for all work on the

ACS 300.

WARNING! All electrical installation and maintenance work on

the ACS 300 should be carried out by qualified electricians.

The ACS 300 and adjoining equipment must

always

be properly

earthed.

The motor and all accessories must be earthed through

ACS 300.

All the ACS 300 units include capacitors connected between the

main circuit and the frame. These capacitors increase the earth

leakage current through the PE connector to the mains and may

cause some fault current circuit breakers to function.

Do not attempt any work on a powered ACS 300. After switching

off the mains, always allow the intermediate circuit capacitors 5

minutes to discharge before working on the frequency converter,

the motor or the motor cable. It is good practice to check (with a

voltage indicating instrument) that the frequency converter is in

fact unpowered before beginning work.

The ACS 300 motor cable terminals are at a dangerously high

CAUTION! Caution emphasises a matter in order to draw

special attention to it.

Note!

Note gives additional information or points out

more information available on the subject.

ACS 300 User’s Manual v

Safety Instructions

voltage when mains power is applied regardless of motor

operation.

There can be dangerous voltages inside the ACS 300 from

external control circuits when the ACS 300 mains power is shut

off. Exercise appropriate care when working with the unit.

Negligence to these instructions can cause physical injury and

death.

WARNING! The ACS 300 may introduce electric motors, drive

train mechanisms and driven machines to an extended operating

range. It should be confirmed that all equipment is suitable for

these conditions.

All insulation tests must be carried out with the ACS 300

disconnected from the cabling. Operation outside the rated

capacities should not be attempted.

Negligence to these instructions can result in permanent damage

to the ACS 300.

WARNING! Certain parameter settings and external control

signals may cause the ACS 300 to start up automatically after an

input power failure.

vi ACS 300 User’s Manual

Safety Instructions

The motor rotational direction can be locked to forward only by

using the DIR parameter. See page 67 for more details.

Mechanical faults on the motor, power failure or other faults may

cause stoppages. Correcting the fault may cause the motor to

restart. Take all necessary precautions to ensure personnel

safety and to avoid damage to equipment and property before

motor restart.

A supply disconnecting device shall be installed in each supply,

by which the electric parts of ACS 300 can be separated from the

mains network during installation and maintenance work. Isolator

must be load switch type according to EN 60947-3 class B to

meet the European Union Directives or the type which switches

off the loaded circuit by means of auxiliary contact opening main

contacts of switch. The supply disconnecting device shall be

locked to open position while installation and maintenance work

is going on.

Emergency Stop

Devices

Emergency stop devices shall be installed at each operator

control station and at other operating stations where emergency

stop may be required. Pressing the Stop key on the ControlPanel

of ACS 300 does not generate an emergency stop of the motor

and does not separate the drive from dangerous potential.

ACS 300 User’s Manual vii

Product Conformity in EEA

Information given here is applicable only for the ACS 300

Frequency Converter with which thisinformation is attached. This

information may not be applicable for other ACS 300 Frequency

Converters or for ACS 300 User´s Manuals with later revisions

than R0225.

Electromagnetic

Compatibility, EMC

This information is valid for the products with CE marking.

Electromagnetic Compatibility (EMC), Directive 89/336/EEC, as

Amended by 93/68/EEC

The frequency converters of series ACS 300 are in conformity

with the harmonised standards as specified below and following

the provisions of this Directive, provided that the installation of

the converter is done according to instructions and requirements

given in this User´s Manual:

Mechanical installation, Chapter 2

Power Connections, Chapter 3

Control Connections, Chapter 4

ACS 301 Frame Size R1

ACS 311 Frame Size R0

The converters with type codes ACS 301-1P6-3,

ACS 301-2P1-3, ACS 301-2P7-3, ACS 301-4P1-3, ACS 301-

4P9-3, ACS 301-6P6-3, ACS 301-2P1-1 (1-phase), ACS 301-

2P7-1 (1-phase), ACS 301-4P1-1 (1-phase) as well ACS 311-

1P1-1 and ACS 311-1P6-1 used in the connection of an external

RFI Filter, type DUCATI S-492-10 are in conformity with the

following harmonised standards:

EN 50081-1: 1992 EMC, Emission Residential, commercial and

light industry

viii ACS 300 User’s Manual

Product Conformity in EEA

The converter can be used in residential, commercial and light

industrial or industrial electromagnetic environments.

ACS 301 Frame Size R2

The converters with type codes ACS 301-8P7-3,

ACS 301-012-3 and ACS 301-016-3 are in conformity with prEN

61800-3: Adjustable speed electrical power drive systems -

Part 3: EMC product standard including specific test methods

1995 approved at voting 15.03.1996 to use in first environment

class conditions marketed in the restricted distribution mode as

well as in the second environment conditions.

ACS 311

The Converters of Series ACS 311 (without RFI-filter) are in

conformity with the following harmonised standard

The converters are not EMC compliant as such concerning

electromagnetic emissions.

CE marking in these converters refer to Low Voltage Directive

(73/23/EEC, as amended 93/68/EEC) only.

Low Voltage Directive

Low Voltage Directive 73/23/EEC, as amended by 93/68/EEC.

ACS 300 Frequency Converters including all types, as specified

in User’s Manual, Tables 1-1 and 1-2, are in conformity with the

following harmonised standard:

EN 60204-1, October 1992, following the provisions of this

Directive with the exceptions per following Clauses of

EN 60204-1:

EN 50081-2: 1993 EMC, Emission Industrial environment

EN 50081-2: 1995 EMC, Immunity Industrial environment

EN 50082-2: 1995 EMC, Immunity Industrial environment

ACS 300 User’s Manual ix

Product Conformity in EEA

Machinery Directive

Machinery Directive 89/392/EEC, Art. 4.2 and Annex II, Sub B.

ACS 300 Frequency Converters including all types, as specified

in User´s Manual, Tables 1-1 and 1-2

• are intended to be incorporated into machinery to constitute

machinery covered by this Directive, as amended

• do therefore not in every respect comply with the provisions of

this Directive

• the following clauses of harmonised standards have been

applied:

Clause 5.3.1 Supply disconnecting (isolating) device

- manufacturer of the machine is responsible of the installation

- please, refer to Chapter “Safety Instructions”

Clause 6.2.1 Protection by enclosures

- degree of protection is chosen according to the place of use

- please refer to Chapter 9 “Environmental Limits”

Clause 9.2.2 Stop functions

- manufacturer of the machine is responsible of the installation

- please, refer to Chapter “Safety Instructions”

Clause 9.2.5.4 Emergency stop

- manufacturer of the machine is responsible of the installation

- please, refer to Chapter “Safety Instructions”

Clause 13.3 Degrees of protection

- degree of protection is chosen according to the place of use

- please, refer to Chapter 9 “Environmental Limits”

EN 60204-1: October 1992 with exceptions as described in the connec-

tion of Low Voltage Directive (see above)

xACS 300 User’s Manual

Product Conformity in EEA

• the following clauses of technical standards and specifications

have been used:

Furthermore it is not allowed to put the equipment into service

until the machinery into which it is to be incorporated or of which

it is to be a component has been found and declared to be in

conformity with the provisions of this Directive and with national

implementing legislation, i.e. as a whole, including ACS 300

frequency converters.

EN 60529: 1991

IEC 664-1: 1992 Installation Category III, Pollution Degree 2

IEC 721-3-1: 1987 Combination of classes 1K4/1Z2/1Z3/1Z5/1B2/1C2/1S3/1M3

IEC 721-3-2: 1985 Combination of classes 2K4/2B2/2C2/2S2/2M3

IEC 721-3-3: 1987 Combination of classes 3K3/3Z2/3Z4/3B1/3C2/3S2/3M1

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