ABB MicroFlex e150 User manual

ABB motion control

Quick installation guide

MicroFlex e150

English . . . . . . . . . . . . . . . . . . . . . . . . . 3

Deutsch. . . . . . . . . . . . . . . . . . . . . . . . 13

Español. . . . . . . . . . . . . . . . . . . . . . . . 23

Français . . . . . . . . . . . . . . . . . . . . . . . 33

Italiano . . . . . . . . . . . . . . . . . . . . . . . . 43

Svenska . . . . . . . . . . . . . . . . . . . . . . . 53

中文. . . . . . . . . . . . . . . . . . . . . . . . . . . 63

LT0307A02

Effective: 2015-03-01

List of related manuals

You can find manuals and other product documents in PDF format on the Internet. See section Document

library on the Internet on the inside of the back cover. For manuals not available in the Document library,

contact your local ABB representative.

Drive hardware manuals and guides Code (English)

MicroFlex e150 Servo Drive MN1961WEN

Mint Basic Programming MN1955WEN

Quick Installation Guide – MicroFlex e150 3

Quick Installation Guide – MicroFlex e150

About this guide

This guide contains very basic information about the mechanical and electrical

installation of the MicroFlex e150.

Applicability

Applies to all models of MicroFlex e150, part numbers beginning E152A...

Related documents

For a list of related documents in English, see the inside of the front cover.

Safety instructions

WARNING! All electrical installation and maintenance work on the drive should

be carried out by qualified electricians only.

Never work on the drive, the braking chopper circuit, the motor cable or the motor

when input power is applied to the drive. After disconnecting the input power, always

wait for 5 minutes to let the intermediate circuit capacitors discharge. Always ensure

by measuring that no voltage is actually present.

A rotating permanent magnet motor can generate a dangerous voltage. Lock the

motor shaft mechanically before connecting a permanent magnet motor to the drive,

and before doing any work on a drive system connected to a permanent magnet

motor.

4 Quick Installation Guide – MicroFlex e150

Mechanical installation

Fasten the drive to the mounting base using screws through the four mounting holes.

Cooling for 6 A and 9 A models

Effective cooling for the MicroFlex e150 is essential:

• The 3 A model requires no additional cooling.

• The 6 A model requires additional forced air cooling at

1.0 m/s or greater.

• The 9 A model requires additional forced air cooling at

2.5 m/s or greater.

Quoted air velocities are for air originating from below the

MicroFlex e150, passing parallel to the heat sink. With

MicroFlex e150 mounted as specified, quoted air

velocities allow full drive rated current at ambient

temperatures up to 45 °C. Optional fan tray FAN001-024

provides sufficient cooling for all models.

63.5 mm

167.7 mm

Mounting

hole centres

Heat sink

Fan

Quick Installation Guide – MicroFlex e150 5

Connection diagram

USB

+24V 0V

Ethernet

Ferrite

STO1

STO2

Safe

Torque

Off

inputs

Control circuit

supply.Use twisted

pair cable with a

ferrite sleeve.

Motor

Optional

brake

resistor.

Motor power U V W

Brake

Motor feedback

Shielded twisted pair,

clamped to metal

backplane near drive

using conductive

shield earth/ground

clamp.

Star

point

AC power in

From

fuses

Filter

AC power

Connect motor power

cable shield to metal

backplane using

conductive shield

clamp.

USB

communication

Host PC

Fuse

Connect AC power cable

shield to metal backplane

using conductive shield

clamp.

EtherCAT

master

device

6 Quick Installation Guide – MicroFlex e150

AC power, fuses and filter

MicroFlex e150 can accept supply voltages of 105-250 V AC 50/60 Hz,

1-phase or 3-phase.

For three phase supplies, connect phases to L1, L2 and L3.

For single phase supplies, connect supply to any two line inputs, for

example L1 and L2.

The AC supply must incorporate a circuit breaker (or fuse) and the

specified filter. For ideal earthing, mount filter on the same metal surface

as MicroFlex e150. Protective earth must be connected to the

MicroFlex e150 case using an M4 screw in the top of the metal heat

sink.

Brake resistor (optional)

A suitable brake resistor may be required to dissipate excess power

from the internal DC bus during motor deceleration.

The brake resistor must have a resistance of at least 39 Ω, inductance

of less than 100 μH, and a power rating suitable for the application.

Suitable resistors are listed in manual MN1961WEN. Connect the brake

resistor to R1 and R2.

Motor U V W outputs

Connect the motor to the U, V and W outputs.

The U, V and W outputs must be connected to their corresponding U, V

or W terminal on the motor. Mis-connection may result in uncontrolled

motor movement.

Motor earth should be connected to the MicroFlex e150 case using an

M4 screw in the top of the metal heat sink.

The motor cable shield should be connected using a conductive

earth/ground clamp, attached to the same metal surface as the

MicroFlex e150.

Quick Installation Guide – MicroFlex e150 7

24 V DC control supply and filter

MicroFlex e150 requires a 24 V DC (20-30 V DC) 1 A supply to power

the control electronics.

Connect the control supply at connector X2.

A fused DC supply should be provided for the MicroFlex e150. If other

devices are to be powered from the same 24 V supply, a filter (catalog

number FI0014A00) should be installed to isolate the MicroFlex e150

from the rest of the system. Alternatively, a ferrite sleeve may be

attached to the supply cable near connector X2.

Safe Torque Off (STO) inputs

24 V DC (12-30 V DC) must be applied to both STO inputs

to allow the drive to operate. SREF is common to both

inputs.

Digital I/O

24 V DC (12-30 V DC) general purpose digital inputs and

outputs.

Analog I/O

An analog input can be used to receive a ±10 V demand

signal from a motion controller.

The ±10 V analog output can be used to control external

devices.

24V

STO1

STO2SREF

SREF

Status+

DOUT2+DOUT2-

Status-

DOUT1+DOUT1-

DIN2+DIN2-

DIN3+DIN3-

DIN1+DIN1-

DIN0+DIN0-

AIN1-

AIN0-AIN0+

AIN1+

ShieldShield

AGNDAOUT0

8 Quick Installation Guide – MicroFlex e150

Motor feedback input

The MicroFlex e150 can operate with incremental, BiSS, SSI,

SmartAbs, EnDat, or SinCos encoder feedback devices. The device

type is configured in Mint WorkBench.

Connect the motor feedback signal to connector X8.

Ethernet communication

The MicroFlex e150 can receive a demand signal and send feedback

over the Ethernet based EtherCAT connection.

Connect a CAT5 Ethernet cable between the MicroFlex e150 and the

EtherCAT master device.

USB communication

The MicroFlex e150 communicates with the host PC using USB 1.1

communication.

Connect the USB cable between the MicroFlex e150 and the host PC's

USB port (USB 1.1 or USB 2.0).

Pin Increment.

encoder

BiSS, SSI

EnDat 2.2

Smart Abs Extra

incremental

encoder

EnDat

2.1

SinCos

1 CHA+ Data+ Data+ (NC) Data+ (NC)

2 CHB+ Clock+ (NC) (NC) Clock+ (NC)

3 CHZ+ (NC) (NC) (NC) (NC) (NC)

4 (NC) (NC) (NC) (NC) (NC) (NC)

5 Hall U- (NC) (NC) CHA- Sin- Sin-

6 Hall U+ (NC) (NC) CHA+ Sin+ Sin+

7 Hall V- (NC) (NC) CHB- Cos- Cos-

8 Hall V+ (NC) (NC) CHB+ Cos+ Cos+

9 CHA- Data- Data- (NC) Data- (NC)

10 CHB- Clock- (NC) (NC) Clock- (NC)

11 CHZ- (NC) (NC) (NC) (NC) (NC)

12 +5 V out +5 V out +5 V out +5 V out +5 V out +5 V out

13 DGND DGND DGND DGND DGND DGND

14 Hall W- (NC) (NC) CHZ- (NC) (NC)

15 Hall W+ (NC) (NC) CHZ+ (NC) (NC)

See manual MN1961WEN

Quick Installation Guide – MicroFlex e150 9

RS485 communication

The RS485 interface is used to connect serial devices such as operator

panels and PLCs.

Input / output

Additional 24 V DC (12-30 V DC) general purpose digital

inputs and outputs.

Tightening torques

Start-up

See manual MN1961WEN.

Pin 2-wire 4-wire

1 TXA(+) / RXA(+) TXA(+)

2 TXB(-) / RXB(-) TXB(-)

3GND GND

4 7 V out 7 V out

5 (NC) RXA(+)

6 (NC) RXB(-)

N·m (lbf·in)

Terminal block connections

(X1, X2, OPT1)

0.5 - 0.6 (4.4 - 5.3)

OPT1

DIN4

DIN5

CREF1

Shield

DIN6

DIN8

DIN7

DIN9

CREF0

USRV+0

DOUT3

DOUT5

DOUT4

DOUT6

10 Quick Installation Guide – MicroFlex e150

Technical data

Fuses

Catalog

Number

Continuous

Output

Amps

(RMS)

supply

type

Input Fuse

(A)

Circuit

breaker

(C-type)

Minimum

Wire Gauge

AWG mm2

E152A03... 3A

1Φ

Ferraz Shawmut:

6x32 FA series, 10A (W084314P)

BS88 2.5 URGS 10A (N076648J)

10 A 14 2

3Φ

Ferraz Shawmut:

6x32 FA series, 8A (V084313P)

BS88 2.5 URGS, 7A (M076647J)

8A 14 2

E152A06... 6A

1Φ

Ferraz Shawmut:

6x32 FA series, 20A (A084318P)

BS88 2.5 URGS, 20A (L097507J)

20 A 14 2

3Φ

Ferraz Shawmut:

6x32 FA series, 12.5A (X084315P)

BS88 2.5 URGS, 12A (P076649J)

12.5 A 14 2

E152A09... 9A

1ΦFerraz Shawmut:

BS88 2.5 URGS, 25A (R076651J)

25 A 14 2.5

3Φ

Ferraz Shawmut:

6x32 FA series, 20A (A084318P)

BS88 2.5 URGS, 20A (L097507J)

20 A 14 2

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