ABB ACH580-01 Series User manual

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ACH580-01 BxR, UL Type 1/12

Frame R1/R2

Base drive replacement instructions

Purpose or Scope

The following are the instructions for replacing an ACH580-01 UL Type 1 and 12 (Frames

R1 & R2) drive in BxR enclosures.

Equipment required*:

– Replacement drive (see note below)

– T20 bit

– T30 bit

– PZ2 bit

– PZ3 bit

– Torque wrench

– Zip ties

Basic overview of steps

– Back-up drive parameters (if you can)

– Remove power and verify after 5 minutes

– Open enclosure

– Disconnect all wiring

– Remove flange plate

– Remove drive

– Prepare replacement drive

– Remove conduit assembly

– Install in reverse order

– Check connections

– Power drive

– Reprogram and test

Notes and cautions

CAUTION! Review complete safety and electrical considerations prior

to replacing the drive. See ACH580 IOM (3AXD50000049127).

CAUTION! Two people are recommended for this job. The drive is

heavy and can fall, causing property damage and injury.

NOTE: UL Type 12 drives require a UL Type 12 replacement drive,

UL Type 1 drives are not allowed as substitutes for UL Type 12.

* Not all of these tools are needed for each frame size.

2REPLACEMENT INSTRUCTIONS | ACH580-01 BXR UL TYPE 1 & 12, R1/R2

Step Instruction Diagram

1 NOTE: If needed, back-up parameters prior to disconnecting power.

Turn off source power and wait 5 minutes for the DC bus capacitors

to discharge.

Turn handle to the off position.

2 Rotate latches clockwise and open the enclosure door.

3 Perform voltage check to confirm no voltage is present.

NOTE: If you have control wiring connected to the Control Unit,

disconnect at this time.

3REPLACEMENT INSTRUCTIONS | ACH580-01 BXR UL TYPE 1 & 12, R1/R2

Step Instruction Diagram

4 Cut zip tie Aand remove the CDPI Bfrom drive. Set aside.

Cut zip tie Cand disconnect the RS485 cable Dfrom the drive

by pulling out the terminal block.

NOTE: Remove any additional drive I/O wiring.

5 Using a PZ2 bit, loosen and remove wires from the Input Terminals

of the drive.

Using a PZ2 bit, loosen and remove wires from the Motor Terminals

of the drive.

6 Using a PZ3 bit, loosen and remove ground wire from the drive.

7 Using a T20 bit, loosen and remove six (6) screws securing the

flange plate A.

Save hardware.

B

D

C

A

A

4REPLACEMENT INSTRUCTIONS | ACH580-01 BXR UL TYPE 1 & 12, R1/R2

Step Instruction Diagram

8 Using a T30 bit, loosen the four (4) M6 screws securing the drive,

four (4) turns of the screw.

NOTE: Do not remove the screw completely. Only loosen enough to

be able to lift the drive off the screws.

Carefully push the drive up, lift the drive off of the screws and out

of enclosure.

9 Unpack the replacement drive.

UL Type 12: UL Type 12 drives require a UL Type 12 replacement

drive, UL Type 1 are not allowed as substitutes for UL Type 12.

Remove drive cover by pushing up on the sides as indicated by

arrow.

Recycle drive cover.

UL Type 12: Recycle the hood that was included in the box and the

drive cover that was removed.

5REPLACEMENT INSTRUCTIONS | ACH580-01 BXR UL TYPE 1 & 12, R1/R2

Step Instruction Diagram

10 Using a T20 bit, loosen and remove two (2) M4x8 screws. Remove

conduit assembly.

Recycle the conduit assembly and hardware.

11 CAUTION! Use two people to install the drive.

Slide the drive mounting holes over the four (4) screws and slide

drive in place.

Torque all four (4) mounting screws to 27 in-lb (3 Nm).

6REPLACEMENT INSTRUCTIONS | ACH580-01 BXR UL TYPE 1 & 12, R1/R2

Step Instruction Diagram

12 Place collar around drive. Using a T20 bit, secure the drive using the

six (6) M4x20 screws that were removed earlier.

Using a T20 bit, torque to 14 in-lb (1.5 Nm).

13 Secure the ground wire to the drive.

Using a PZ3 bit, torque to 14 in-lb (1.5 Nm).

7REPLACEMENT INSTRUCTIONS | ACH580-01 BXR UL TYPE 1 & 12, R1/R2

Step Instruction Diagram

14 Connect the input wires (from fuse block) to the Input Terminals of

the drive.

Yellow U1 to L1

Black V1 to L2

Red W1 to L3

R1 Frame: Using PZ2 bit, torque terminals to 5 in-lb (0.5 Nm).

R2 Frame: Using a PZ2 bit, torque terminals to 14 in-lb (1.5 Nm).

15 Connect the motor wires (from 1M contactor) to Motor Terminals of

the drive.

Yellow U2 to T1/U

Black V2 to T2/V

Red W2 to T3/W

R1 Frame: Using PZ2 bit, torque terminals to 5 in-lb (0.5 Nm).

R2 Frame: Using a PZ2 bit, torque terminals to 14 in-lb (1.5 Nm).

16 Re-install the CDPI Ainto control unit and secure with two

zip ties B.

Reconnect the RS485 terminal block Cto EFB on control unit and

secure with two zip ties D.

Reconnect any control wiring removed in steps 3 and 4.

WARNING! This configuration does not support Safe Torque Off (STO)

functionality in bypass mode.

17 Close the door and rotate latches counterclockwise.

B

A

C

D

8REPLACEMENT INSTRUCTIONS | ACH580-01 BXR UL TYPE 1 & 12, R1/R2

Step Instruction Diagram

18 Power and reprogram the drive.

19 Test and verify drive operation and motor direction.

20 Back-up and save parameters to the keypad prior to putting the drive

back into service.