3M PS200 Series Manual

64220, Rev. 1/April 2019

WARNING: ALL INDIVIDUALS WHO HAVE OR WILL HAVE RESPONSIBILITY FOR

USING, MAINTAINING, OR SERVICING THIS PRODUCT MUST READ THIS

ENTIRE MANUAL CAREFULLY. FAILURE TO USE THIS EQUIPMENT

PROPERLY COULD RESULT IN SERIOUS INJURY OR DEATH.

3M™ GMI™ PS200-LMP

AUTO BUMP/CALIBRATION STATION

OPERATIONS & MAINTENANCE MANUAL 64220, Rev. 1

64220, Rev. 1/April 2019

3M™ GMI™ PS200-LMP AUTO BUMP/CALIBRATION STATION

OPERATIONS & MAINTENANCE MANUAL

The information contained within is for use only with the 3M™ GMI™ PS200-LMP Auto Bump &

Calibration Station. Reproduction, in whole or in part, including utilization in machines capable of

reproduction or retrieval without written permission of 3M™ GMI™ is prohibited.

REVISION HISTORY

Rev.

No. Revision Date Reason

A March 2019 Initial release

64220, Rev. 1/April 2019

3M™ GMI™ PS200-LMP AUTO BUMP/CALIBRATION STATION

LICENSE AGREEMENT

iii

LICENSE AGREEMENT

This License Agreement is your proof of license.

Important - Read Carefully

This is a legal and binding contract between you (either an individual or an entity), the end user and

Gas Measurement Instruments Limited (GMI). By installing, copying, or otherwise using the ‘PS200

Settings’ Auto Bump / Cal Station application program (“SOFTWARE”), you agree to be bound by

the terms of this agreement. If you do not agree to the terms of this agreement you should return this

item, including documentation, to GMI.

Calibration Software License

1. GRANT OF LICENCE: The ‘PS200 Settings’ License Agreement (License) permits concurrent

use of the SOFTWARE on the number of computers for which this license grants (that is: single

user package licenses one user; twenty user package licenses twenty users). Additional SOFT-

WARE licenses may be purchased for each additional concurrent user.

If you have acquired this SOFTWARE in a multiple license pack, you may make the number of

additional copies of the SOFTWARE authorized on the printed copy of the license. You may also

store or install a copy of the network SOFTWARE on a storage device, such as a network server,

used only to install or run the SOFTWARE on your other computers over an internal network;

however you must acquire and dedicate a license for each separate computer on which the

SOFTWARE is installed or run from the storage device. A license for the software may not be

shared or used concurrently on different computers.

This license is granted for use on the GMI products and for use on one computer. If you require a

second copy you must purchase that from GMI or its distributor. The documentation accompa-

nying this software is essential for the correct and safe operation of the instruments.

This software is used on certified equipment which may be used in life critical applications. Only

trained competent personnel should use this equipment and should be aware of the certification,

calibration and Health and Safety issues associated with the product and its application.

2. COPYRIGHT: The SOFTWARE is owned by GMI and is protected by United Kingdom copyright

laws and international treaty provisions. Therefore you must treat the SOFTWARE like any other

copyrighted material (for example, a book or musical recording) except that you may either (a)

make one copy of the SOFTWARE solely for backup or archival purposes, or (b) transfer the

SOFTWARE to a single hard disk provided you keep the original solely for backup and archival

purposes. You may not copy the written materials accompanying the SOFTWARE.

3. OTHER RESTRICTIONS: You may not rent or lease the SOFTWARE, but you may transfer the

SOFTWARE and accompanying written materials on a permanent basis to another individual. If

you transfer the software, you must retain no copies and the recipient must agree to the terms of

this agreement. You must not reverse engineer, decompile, or disassemble the SOFTWARE that

is provided solely as executable programs (.EXE files) or dynamic link libraries (.DLL files). If the

SOFTWARE is an update, any transfer must include the update and all prior versions.

64220, Rev. 1/April 2019

3M™ GMI™ PS200-LMP AUTO BUMP/CALIBRATION STATION

LICENSE AGREEMENT

30 Day Limited Warranty

If the product was purchased in the UK, simply return the full product in resalable condition within

60 days of purchase to GMI, together with your original receipt or invoice, for a full refund. If this

product was not purchased in the UK, you should return the full product* to the place of purchase

within 30 days of purchase for a full refund.

Limited Warranty

The CD-ROM and Handbook that make up this software product are warranted by GMI to be free

from defects in materials and workmanship for a period of 60 (sixty) days from the date you pur-

chased this product. If you notify GMI within the warranty period of such defects in materials or

workmanship, GMI will replace the defective CD-ROM or handbook. The sole remedy for breach of

this warranty is limited to replacement of defective CD-ROM and handbook and/or refund of pur-

chase price and does not include any other kinds of damage. Apart from the foregoing limited war-

ranty, the software programs are provided “AS IS”, without warranty of any kind, either expressed or

implied. The entire risk as to the performance of the program is with the purchaser. GMI does not

warrant that the operation of the programs will be uninterrupted or error free. GMI assumes no

responsibility or liability of any kind for errors in the program or documentation or for the conse-

quences of any such errors.

INCIDENTAL AND CONSEQUENTIAL DAMAGES CAUSED BY MALFUNCTION, DEFAULT, OR

OTHERWISE WITH RESPECT TO BREACH OF THIS WARRANTY OR ANY OTHER EXPRESS OR

IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PAR-

TICULAR PURPOSE, ARE NOT THE RESPONSIBILITY OF GMI AND ARE HEREBY EXCLUDED

BOTH FOR PROPERTY AND, TO THE EXTENT NOT UNCONSCIONABLE, FOR PERSONAL

INJURY DAMAGE.

The remedies described above are the exclusive remedies extended to you by GMI for any default,

malfunction or failure of the product to conform with this warranty or otherwise for the breach of

this warranty or any other warranty, whether expressed or implied. Should you have any questions

concerning this agreement please contact the GMI sales department on +44 (0)141 812 3211.

Liability

Every care has been taken in the preparation of this document, however, GMI do not accept any

responsibility for errors or omissions and their consequences. Information in this document is subject

to change without prior notice.

This document does not constitute a specification or basis for a contract.

Your statutory rights under UK law are not affected.

64220, Rev. 1/April 2019

3M™ GMI™ PS200-LMP AUTO BUMP/CALIBRATION STATION

TABLE OF CONTENTS

iii

TABLE OF CONTENTS

Sect. # Section Title Page #

1. ABOUT THIS GUIDE............................................................................................................................ 1-1

1.1. Guide Conventions ........................................................................................................................... 1-1

2. INTRODUCTION...................................................................................................................................2-1

2.1. General Description..........................................................................................................................2-1

2.2. Easy to Use .........................................................................................................................................2-2

2.3. Calibration Gas and Regulators...................................................................................................2-2

2.4. Supplied Software............................................................................................................................2-2

2.5. Monitor Charging.............................................................................................................................2-2

3. CONNECTIONS................................................................................................................................... 3-1

3.1. Calibration Gas.................................................................................................................................. 3-1

3.1.1. VERIFY GAS CYLINDERS........................................................................................................... 3-1

3.1.2. CONNECT GAS CYLINDER TO ABC ................................................................................... 3-3

3.2. In-line Filter ....................................................................................................................................... 3-3

3.3. Exhaust................................................................................................................................................ 3-4

3.4. Power Supply.................................................................................................................................... 3-5

4. WARM-UP SEQUENCE..................................................................................................................... 4-1

5. PERFORMING A CALIBRATION/BUMP TEST ......................................................................... 5-1

5.1. Calibration .......................................................................................................................................... 5-1

5.2. ABC Fault Indication ...................................................................................................................... 5-5

5.2.1. TEST ERROR.................................................................................................................................. 5-5

5.3. Bump Test.......................................................................................................................................... 5-5

6. CREATE/VIEW CERTIFICATES ..................................................................................................... 6-1

6.1. Introduction........................................................................................................................................ 6-1

6.2. Transfer Test Results to the USB Memory Stick.................................................................... 6-1

6.3. Create a Certificate........................................................................................................................ 6-2

6.4. Access Previously Created Certificates .................................................................................. 6-6

6.5. Adding a Company Logo to Certificates.................................................................................6-6

7. RE-CONFIGURING THE ABC...........................................................................................................7-1

7.1. View/Edit Software Configuration..............................................................................................7-1

7.2. Edit ABC Configuration...................................................................................................................7-1

A. SPECIFICATIONS................................................................................................................................A-1

B. USB MEMORY STICK CONTENTS ............................................................................................... B-1

B.1. Accessing the Memory Stick Contents..................................................................................... B-1

C. FIT MOUNTING BRACKET ..............................................................................................................C-1

C.1. General Description.........................................................................................................................C-1

C.2. Fit Mounting Bracket.......................................................................................................................C-1

C.3. Connect Multiple ABCs Together..............................................................................................C-3

D. TECHNICAL SUPPORT .....................................................................................................................D-1

64220, Rev. 1/April 2019

3M™ GMI™ PS200-LMP AUTO BUMP/CALIBRATION STATION

LIST OF FIGURES

Fig. # Figure Title Page #

2-1 PS200-LMP Auto Bump Calibration Station ..............................................................................2-1

3-1 Calibration Gas Setup.........................................................................................................................3-1

3-2 Gas Cylinder Labels............................................................................................................................ 3-2

3-3 Attach Regulator to Gas Cylinder..................................................................................................3-2

3-4 Connecting Tubing to a Barbed Fitting........................................................................................3-3

3-5 Connect Tubing to ‘Gas 1’ Inlet of ABC .......................................................................................3-3

3-6 ‘Air’ Inlet Connection .........................................................................................................................3-4

3-7 Connect Power Supply to ABC ......................................................................................................3-5

4-1 Warm-up Sequence (0-1 seconds) .................................................................................................4-1

4-2 Warm-up Sequence (1-24 seconds)...............................................................................................4-1

4-3 Warm-up Sequence (24-28 seconds)...........................................................................................4-1

4-4 Warm-up Sequence (28-29 seconds)...........................................................................................4-1

4-5 Warm-up Sequence (29-30 seconds)...........................................................................................4-1

4-6 Warm-up Sequence (30 seconds)..................................................................................................4-1

5-1 ABC ON Indicator ................................................................................................................................5-1

5-2 Open Front Cover ................................................................................................................................5-1

5-3 Locate Monitor on Gas Supply Nozzle ........................................................................................5-2

5-4 Monitor Correctly Seated.................................................................................................................5-2

5-5 Close Front Cover...............................................................................................................................5-3

5-6 Calibration in Progress ......................................................................................................................5-3

5-7 Monitor in HIHI Alarm .......................................................................................................................5-4

5-8 PASS Indication ...................................................................................................................................5-4

5-9 FAIL Indication .....................................................................................................................................5-4

5-10 Lift Monitor Clear of Gas Nozzle ...................................................................................................5-5

5-11 Test Error................................................................................................................................................5-5

6-1 ABC ON Indicator ................................................................................................................................6-1

6-2 USB Memory Stick Contents............................................................................................................6-1

6-3 PS200-LMP Settings .........................................................................................................................6-2

6-4 View Certificate...................................................................................................................................6-2

6-5 Certificate Details ...............................................................................................................................6-3

6-6 Results on USB Memory Stick.........................................................................................................6-3

6-7 Calibration Certificate .......................................................................................................................6-4

6-8 Bump Test Certificate........................................................................................................................6-5

6-9 Generated Certificates Folder ....................................................................................................... 6-6

6-10 Generated Certificates Files........................................................................................................... 6-6

7-1 USB Memory Stick Contents............................................................................................................ 7-1

7-2 PS200-LMP Settings .......................................................................................................................... 7-1

7-3 Select Bump Test or Calibrate ........................................................................................................ 7-2

64220, Rev. 1/April 2019

3M™ GMI™ PS200-LMP AUTO BUMP/CALIBRATION STATION

LIST OF FIGURES

Fig. # Figure Title Page #

7-4 Select Gas Concentrations...............................................................................................................7-2

7-5 Generate Settings Files......................................................................................................................7-3

7-6 ABC ON Indicator................................................................................................................................7-3

B-1 USB Memory Stick Contents ........................................................................................................... B-1

C-1 ABC with Mounting Bracket Fitted ...............................................................................................C-1

C-2 Attaching the Mounting Bracket to the ABC .............................................................................C-1

C-3 Attaching the ABC to a Workbench.............................................................................................C-2

C-4 Connecting Multiple ABCs..............................................................................................................C-2

64220, Rev. 1/April 2019

3M™ GMI™ PS200-LMP AUTO BUMP/CALIBRATION STATION

LIST OF TABLES

Table # Table Title Page #

A-1 Windows Compatibility..................................................................................................................... A-1

A-2 Gas Cylinder Permissible Concentrations .................................................................................. A-1

A-3 Calibration Parameters...................................................................................................................... A-1

64220, Rev. 1/April 2019

3M™ GMI™ PS200-LMP AUTO BUMP/CALIBRATION STATION

ABOUT THIS GUIDE

1-1

1. ABOUT THIS GUIDE

This guide instructs gas detection personnel on the features and usage of the PS200-LMP Auto

Bump/Calibration Station (or “the ABC”), including information on configuration, operation, mainte-

nance, specifications, and troubleshooting.

This user guide assumes the reader has a basic knowledge of gas detection procedures.

The user guide is divided into the following topics:

•2. INTRODUCTION

•3. CONNECTIONS

•4. WARM-UP SEQUENCE

•5. PERFORMING A CALIBRATION/BUMP TEST

•6. CREATE/VIEW CERTIFICATES

•7. RE-CONFIGURING THE ABC

•APPENDIX A. SPECIFICATIONS

•APPENDIX B. USB MEMORY STICK CONTENTS

•APPENDIX C. FIT MOUNTING BRACKET

•APPENDIX D. TECHNICAL SUPPORT

1.1. Guide Conventions

The following visual elements are used throughout this guide, where applicable:

WARNING: THIS ICON AND TEXT INDICATE A POTENTIALLY HAZARDOUS

SITUATION, WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR

INJURY.

CAUTION: This icon and text indicate an action or situation, which, if not avoided, could

result in damage to the equipment.

NOTE: This icon and text designates information of special note.

WARNING: READ, UNDERSTAND AND FOLLOW THE ENTIRE CONTENT OF THIS

GUIDE PRIOR TO USE. FAILURE TO DO SO MAY RESULT IN SERIOUS

INJURY OR DEATH.

64220, Rev. 1/April 2019

3M™ GMI™ PS200-LMP AUTO BUMP/CALIBRATION STATION

ABOUT THIS GUIDE

1-2

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