ZOJE ZJ9800 User manual

‘*

ﬁ$

%*ﬂ

ZJQBOOgW

ZC-EDJ'E

III

HIGH-SPEED

LOCKSTITCH

SEWING

MACHINE

{Emiﬁﬂﬂﬁ

31¢

ﬂﬂ

OPERATION

MANUAL

PARTS

BOOK

EDEI-Eﬂliéiimmﬂﬂﬁfﬁﬁﬂﬂﬂﬁl

ZOJE

SEWING

MACHINE

CO.,

LTD.

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CONTENTS

Before

Operation

Specification3m--m-

Installation.................................................................................

Adjusting

the

height

the

knee

lifteru-m-v-mu

.. ..

Installing

the

thread

stand

LUbrICation”"“"‘

can. a...

one.

Adjusting

the

amount

oil(oil

splashes)

the

hook

Attaching

the

needle-

Adjusting

the

amount

oil

the

hook

Setting

the

bobbin

into

the

bobbin

case

]0_

Adjusting

the

stitch

length

11_

Presser

feet

pressurem

]2_

Threading

the

machine

head

13_

Winding

the

bobbin

thread-ummmu

14'

Thread

teneton

15.

Thread

take-up

qpnng

.. ..

]6_

Adjusting

the

thread

take-up

stroke-

17.

Adjusting

the

needle

stop

position-"mm-H"

. .

18.

Oil

cheak

and

addltlon

19.

Adjusting

the

pedal..................................................................

Pedal

operatton

21.

One-touch

reverse

stitching

mechanism-"m-m-n-

22.W1per

23.

Needle-to-hook

relationship---

24'

Change

counter

kmfe

25.

Change

counter

knife

and

moving

knife

26.

Adjustment

oftrimming

system------------------------------------------------------

27-Height

and

tilt

the

feed

dog

28.AdeStlng

the

feed

timingo-utuooott

noouuoouuoooo-uu

noun: ounc- Outtt

assumes...

no.

29.

Thread

tension

release

releasing

mechanism"---------------------------.---...

30.

Micro-lifting

mechanism

the

presser

foot

31.

Caution

when

carrying

placing

the

sewing

machine-mun-nun-um...

Eiﬁﬁﬁﬂﬂlﬁﬁﬁﬁ$lﬁ

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(élé)

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>ﬁﬁﬁmﬁﬂﬂ2ﬁ,ﬁﬂmﬁﬁﬂ¥$u

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>aaaamaaanneﬁnaama.

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>aaaaaanmaana$aaamaamaitaa,eaaamw.awn

W&ﬁ%%ﬂﬁﬁﬁﬁﬂﬁ$ﬁﬁ%n

BEFORE

OPERATION

Caution:

avoid

malfunction

and

damage

the

machine,

conﬁrm

the

following.

Remove

air-vent

cap

(red color)

attached

the

sewing

machine

bed.

sure

pour

the

oil

before

using.

‘P

Before

you

put

the

machine

into

operation

for

the

first

time

after

the

set-up

clean

thoroughly.

Remove

all

dust

gathering

during

transportation

and

oil

well.

Conﬁrm

that

the

voltage

has

been

correctly

set.

Conﬁrm

that

the

power

plug

has

been

properly

connected

the

power

supply.

Never

use

the

machine

the

state

where

the

voltage

type

different

from

the

designated

one.

Conﬁrm

that

the

direction

rotation

the

motor

pulley

correct.

not

tilt

the

sewing

machine

head toward

this

side

since

oil

leakage

parts

breakage

occurs.

safety

switch

installed

that

the

sewing

machine

cannot

operated with

the

head

tilted.

When

operation

the

sewing

machine,

turn

the

power

switch

after

properly

setting

the

head

the

table.

1.j3¥ﬁ/Rﬁll%.

gift

H1535

ﬁﬁﬁ'ﬂi

ternater

DB><19#~18#

16#~18#

$ﬁ18mm

(WE)

lﬁ£El5mm

(EX)

E'flLirﬁ

Speciﬁcations

Application

Thin-medium

material

Heavy

material

Sewing

speed

5000mm

61000er

Stitch

length

Needle

DP X5

lﬁ‘hulgl't

hand

lifter

(standard)

Presser

foot

lift

knee

lifter

15mm

(max.)

Oil

Rated

power

ﬁéﬂﬂtﬁ’mﬁ

Installation

l-ﬂﬁﬁtﬁ%

idiﬁtiﬁtﬁr’t‘ﬁﬁiiﬁglﬂllﬁﬂlfﬁi;

MRﬁﬁiE®H§flﬁﬁtE¥f®lﬁliﬁA#ﬂ

(iiiﬁii'eﬁiﬁ#iﬂ).

ﬁﬁHﬂhﬁEiﬁGﬂﬁﬁﬁﬂ

ﬂare)

EEEB—‘i’l

(%$ﬂ%i§ﬁ%ﬁiﬁ%—-ﬂ)

ﬁﬁlﬁiﬂliiﬂiﬂﬁﬁs

Ell

NEH)?

kEI‘JJ'iﬁIEtﬁ@D

(lﬁiﬁwLa‘kHa‘,

iﬁ#fﬁiﬂﬁk€§§©ﬁit)

bamaaaaonaaaaaa.seu

amaﬁaaaomaeanmaaan

EMREWH%E§®ED

aa=uararaaaoeaaaa.a

anuuanaommo

1‘

Installing

the

oil

pan;

The

oil

pan

should

rest

the

four corners

the

machine

table

groove;

Two

rubber

seats

for

supporting

the

head

portion

the

operator

side

are

fixed

the

extended

portion

the

table

hitting

the

nails

CD,

and

the

other

two

rubber

cushion

seats®

the

hinged

side

are

fixed

using

rubber—based

adhesive.

Then,

oil

pan

placed;

Remove

air

vent

cap

(5)

attached

the

machine

bed.

(Be

sure

attach

cap

when

transporting

the

machine

head

the

state

that

the

machine

head

removed

from

the

machine

table.)

Fit

hinge

into

the

opening

the

machine

bed,

and

fit

the

machine

head

table

rubber

hinge

@before

placing

the

machine

head

cushions

(3)

the

four

corners.

Caution:

It”

the

sewing

machine

operated

without

removing

air

vent

cap

6),

oil

leakage

from

gearbox

portion

may

occur.

maiaﬁaemaa

Adjusting

the

height

the

knee

lifter

ZQXWE:Wrmtﬁmmwgﬁﬂﬂ.%%ﬁ%%ZEﬁﬁﬁﬂﬁe

Warning:

Turn

OFF

the

power

before

starting

the

work

as to

prevent

accidents

caused by

abrupt

start

the

sewing

machine.

1.ME%WWﬁEEWEEEW

§*:

2.m%&ﬁ§ﬁﬁ©nuﬂna

Wﬁﬁiﬁkﬂéﬁ%*:

EﬁzﬁEW%ﬂEﬂw§*W

ﬁﬁ§éﬁ$ﬂﬂ,ﬂﬁﬁﬂ®

5EW®§mma

The

standard

height

the

presser

foot

lifted

using

the

knee

lifter

10mm.

You

can

adjust

the

presser

foot

lift

l5mm

using

knee

lifter

adjust

screw

Caution:

not

operate

the

sewing

machine

state

that

the

presser

foot

@is

lifter

10mm

since

the

needle

bar

contact

with

the

presser

foot

®l

ﬁﬁﬁﬁﬁ§§

Installing

the

thread

stand

1.Wﬂﬁ$%ﬁ&%§%ﬂ%%mﬁﬁﬂ

2.m&i%ﬁ®ﬁﬁﬁ%u

3.nanan,emenauamn®e

gun

I .

Assemble

the

thread

stand

unit,

and

insert

the

hole

the

machine

table.

Tighten

locknut

ﬁx

the

thread

stand.

For

ceiling

wiring,

pass

the

power

cord

through

spool

rest

rod

®.

With

Lubrication

iii-2.1%:

ﬁTﬁifﬁéﬂmﬁ'ﬂﬁé’l‘ﬂﬁJ,

iﬁééiﬁtEﬂEZlﬁﬁﬂifﬁéi’Ea

Warning:

Turn

OFF

the

power

before

starting

the

work

as to

prevent

accidents

caused

abrupt

start

the

sewing

machine.

ﬁﬁ‘ﬁéﬂl‘ﬂzm,

iﬁ—‘Eiflﬁl‘ﬁ

Miﬁhwlﬂffii

iﬂﬁiéﬂlmlﬁﬁl.

ﬁkﬁliﬂ9<§i

gift.)

Ell

I‘Allﬂr‘ﬂililﬂ'ﬂﬁ'iCD.

ﬁfﬂl‘ﬁiﬁ‘

ﬁijﬂﬂiﬂiﬁ'ﬁﬂﬂAZJ

lemma.

iﬁfﬂﬂhhnfﬁiﬂﬂﬂiﬁﬁﬁﬁ'ﬂﬁﬂéﬁiﬁ

ﬁn

iﬁﬁﬁﬂﬂflﬁﬁgﬂ'ﬂiﬁ.

iJL

%%M%%$%¥Liﬁﬂ5§.

iii.

ﬁﬂiiziﬁﬁﬂiii‘fﬁuﬂiﬂﬂ'ﬂiﬂﬁo

ﬁﬂﬁengrmed

{Efﬁﬁééﬁmﬁi

ﬁuﬁﬂﬁﬁi'ﬁi‘

marker

line

fl:

ill}

1:57?"

Ei-

Fig—F

all

éElrLl—F,

iﬁilii'I—llllﬂiio

$5M?

Lower

engraved

Engraved

markerline

355.1%:

"WWW“

1.enaeemnanenaa

enneann,eaaﬁmm

~3sooeraemeaeaz

enen.

iﬁﬂ‘lﬁilﬂtﬁﬁs’éﬁﬁﬁﬁiﬁu

Fill

the

oil

tank

with

oil

for

hook

lubrication

before

the

sewing

machine.

Tilt

the

machine

head

until

comes

contact

with

the

head

support

rod.

Remove

oil

hole

cap

@and

fill

the

oil

tank

with

No.1

using

the

oiler

supplied

with

the

machine.

The amount

oil

should

reach

the

engraved

marker

line

oil

tank®.

the

oil

filled

excessively,

will

leak

from

the

air

vent

hole

the

oil

tank

proper

lubrication

will

not

performed.

careful.

When

you

operate

the

sewing

machine,

refill

oil

the

top

end

oil

amount

indicating

rod®comes

down

the

lower

engraved

marker

line

oil

amount

indicating

rod

comes

down

the

lower

engraved

marker

line

oil

amount

indicating

window@.

_5_

{Caution}

LWhen

ytm

use

he-e-

sewing

machine

gnawing

machine

after

an:

cxltﬁlldcd

pat'iud

ttl~

disuse.

run

fmur

machine

all

3.ﬂﬂ{}fﬂ

ELSUUrpm

[In

the

purpnse

break-tn

lJn

11m

tetnm-e

ruhhet

pingi-

ﬁ.

hittﬁhhiﬂtﬂiﬁﬁ'ﬂ’ﬁt

(HUI!:Pﬁﬁhi-ﬂthltﬁHJL-ﬂe)

Adjusting

the

mutant

nil

the

hunk

tliﬂl:

54's:TFDIILﬁthLFHJEFFEﬁL

iffs'ét‘iililﬂEzhﬁl'ﬁiiHHEtEﬁin

Warning:

"IFtIrn

OFF

the

putter

hel‘ure

shutting

the

wnrk

:1}:

tr:

prevent

accidents

CitLlSﬂd

abrupt

Marl

uJ'

Lhr:

eventing

machine.

HE he

ﬂirt};

1513

ﬁh

'iii'ﬂ'll

5‘34.

”f

ﬂ‘l

3F:

11%]

'I'J'

1.Mhﬂﬂ:

EFF

11%":

IFIJ

Ettriftll

REE-E

ﬁsh

litilu'rl't‘iﬂh

Hi‘DJﬁ,

Iﬁtﬁﬂhﬂﬁ$

ti‘ﬁ

[II‘IJJEH'

Ethan

ﬁfﬂéflh

Witt}

.l.

it't'tit‘ezﬂtﬁh

EtﬁiéﬂﬁltﬂleRPﬂEhE

Philliemll

H-I'.

Et't

--m+mr:hh1§tllhxl~,

$114:

chllﬁﬁtt'

{SEFHHI’KHE

(T‘I‘Cﬁﬂftﬁl

flit

-ELI

*ﬁrﬁh‘ﬁtﬂﬂtﬁh

H—Hﬁlﬂhﬂtti

Adjtlﬁlmtnt

tJf'

the

Etmuutll

t‘ri'

oil

it]

the

IJtJ-nk

i5“

pet'fut'tned

with

hi]

Etmmn'tt

{lEleLHllTlL‘l'll

ﬁerew

.1)

Adiheunenl

pthcethlre

Tighten

{tum

clockwiege]

nil

ammtnt

atljtmtment

screw

I1];-

increase

the

muuunt

011

the

hunt:

tar

Ihheen

{turn

muttteretnckwtse}

decrease

il.

{Cattllhm}

|.1r"r'heﬂ

using

RP!mhk[l1uukl‘ur

dry

head]

fur

the

13r1te1he

.‘iLll't't

lumen

Lhr:

nil

:nuetmt

mtjuxtment

screw

1he

minimum

at:

as;

reduce

the

oil

anmunL

the

hunk.

Never

drain

the

hi!

the

hi1

tank

even

when

hook

{hank

1hr

dry

head}

nae-t1.

7.ﬁ§%ﬂ%(ﬂﬂ)%ﬁ¥ﬁﬁ

Adjusting

the

amount

oil

(oil

splashes)

the

hook

[c3

ea:aaecaeaan.aroeaeea.aanea,amanenne.

Warning:

extremely

careful

about

the

operation

the

machine

since

the

amount

oil

has

checked

turning

the

hook

at a

high

speed.

Amount

oil(oil

splashes)

conﬁrmation

paper

Position

conﬁrm

the

amount

oiltoii

aplashes)

iﬂiiliﬂiiﬁlﬁﬂﬁﬁéﬁ

Q“,-

idiifiiﬁii‘fliiﬁikiiﬁ

Hook

ﬁfﬁ

Hook

ﬁrming

Shaft

front

Approx

25mm

2.23

L—J

Approx.70

Oil

splashes

confirmation

paper

Closely

ﬁl

lht‘

Paper

i’Dmm

ZEE

iﬁiﬁﬁﬂﬁfﬁgﬁ

against

the

wail

surface

the

bed.

Tiiilitltléliﬂ‘liifﬁi

Use

any

paper

available

regardless

the

material.

‘

Place

the

amount

oil

(oil

splashes)

JFFH

ilﬁgﬁﬁﬂlﬁﬁo

paper

under

the

hook.

i’EﬂiﬁiiﬂiiﬂEi

ﬁﬂﬁfﬁﬁfﬁﬂﬁﬂﬁ'l‘ﬁu

(BE)

FﬁiiJUi‘il:

iEﬁ'lfﬁlJZNF-Jiﬁi’ﬁﬂi.

iﬁifll

I‘iﬁ’ili,

ﬁﬁiﬁﬁﬁﬁﬁ$iﬁﬁﬁﬁlﬁﬁiﬁﬂﬁo

6L%@ﬁ]ﬂ’ia

iﬁiﬁﬁ3ﬁi¢iﬁﬁ9§¥§o

(iﬁéiﬁ’iliﬂﬁiciéii‘éh

ﬁEﬁﬁéﬂlﬂLi‘Eﬁth'ﬁiﬁlE

(ilﬂﬂ)

ﬁfﬂikﬁﬁiéitiﬁko

ﬁﬁiikiﬂiiﬁrhﬁﬁﬁﬂﬂo

iﬂife‘

(no)

lifliikﬂa‘liﬂﬁaif').

How

confirm

the

amount

oil (oil

splashes)

When

carrying

out

the

procedure

described

below

remove

the

slide

plate

and

take

extreme

caution

not

allow

your

fingers

come

contact

with

the

hook.

the

machine

has

not

been

sufficiently

warmed

for

operation,

make

the

machine

run

idle

for

approximately

three

minutes.

(Moderate

intermittent

operation)

Place

the

amount

oil

(oil

splashes)

confirmation

paper

under

the

hook

while

the

sewing

machine

operation.

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