XTRONIC 8080 User manual

X-TRONIC USA
X-Tronic®Model
#8080
Instructions


TABLE OF CONTENTS
Introduction
Package Contents.................................................................. 2
Product Features.................................................................... 2
Product Specifications............................................................ 3
Hot Air Rework / Soldering Iron
Product Set-Up....................................................................... 4
User Interface......................................................................... 5
Operating Guidelines .............................................................6
Safety Precautions .................................................................9
DC Power Supply / Volt Meter
Product Set-Up....................................................................... 4
User Interface......................................................................... 5
Operating Guidelines .............................................................6
Safety Precautions .................................................................9
Maintenance
Unit....................................................................................... 10
Soldering Tip Care ............................................................... 10
Install/Remove Soldering Tip ...............................................10
Install/Remove Hot Air Attachment....................................... 10
Troubleshooting Guide........................................................... 11
Replacing Heating Elements..................................................12
Warranty...................................................................................13
Contact Information................................................................14
Thank you for purchasing the XTRONIC #8080-XTS 4-in-1 Reworking/
Soldering Station and DC Power Supply / Volt Meter. This product is
designed base upon market research needs of a 4 in 1 tool. These
functions, Hot Air Rework, Soldering Iron, DC Power Supply and
Voltmeter can be used independently or simultaneously. Please take a
moment to read through this manual in its entirety before attempting to
use your new soldering station. Please store this manual in a safe, dry
place for future consulting.

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Package Contents
1 – X-Tronic #8080-XTS Rework/Soldering Station & Power Supply
1 – X-Tronic 70Watt Soldering Iron
1 – Soldering Iron Stand (w/Sponge)
1 – X-Tronic 500 Watt Hot Air Gun (w/ Holder)
1 – X-Tronic IC Popper
1 – X-Tronic Stainless Steel Pin Point Tweezers
1 – De-soldering Braid ( GOOT Wick)
4 – X-Tronic Hot Air Nozzles (Assorted Sizes)
10 - X-Tronic Soldering Tips (Assorted sizes and shapes)
1 – Set of Banana to Alligator Clip Test Leads
Product Features
• ESD Safe
• Samsung Microcomputer/PID Controlled
• Independent Temperature Adjustment
• Intelligent Detection and cool airflow Features
• Silicone Cords (No Memory)
• High Quality Steel Construction
• High Reliability
• High Temperature Stability (± 1°C)
• Switch temp display between °C and °F
• Ceramic heating element
• Low noise brushless fan
• Adjustable Voltage and Current Output
• Low Ripple/Noise
• Easy to Read LED Display

- 3 -
Product Specifications
Model #8080-XTS
Input Voltage 110 VAC / 6A @ 50-60Hz
Power Consumption ≤1000Watts
Dimensions 4.9 x 7.4 x 9.8 in / 124 x 187 x 249 mm
Weight 16.7 lbs / 7.6 kg
Working Environment 32°F ~ 122°F / 0°C ~ 50°C
Storing Environment -68°F ~ 176°F / -20°C ~ 80°C
Hot Air Rework
Power Output 700 Watts
Airflow Type Brushless Fan
Airflow ≤120L/min
Temperature Range 212°F ~ 896°F / 100°C ~ 480°C
Temperature Stability ± 1°C
Ground Voltage < 2mV
Ground Impedance <2Ω
Display Type LED
Soldering Iron
Power Output 70 Watts
Temperature Range 392°F ~ 896°F / 200°C ~ 480°C
Temperature Stability ± 1°C
Grounded Tip Voltage < 2 mV
Tip Impedance <2Ω
Display Type LED
DC Power Supply
Output Voltage 0 VDC - 30 VDC (Adjustable)
Output Current 0A - 5A (Adjustable)
Load Stability <0.01% ±2 mV
Temperature Coefficient <300ppm / °C
Display Type LED
Voltmeter
Input Voltage 0 - 50 VDC
Input Current 0 - 5 A
Display Type LED

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Hot Air Rework / Soldering Station
Product Set Up
1. Unpack all of the contents of the X-Tronic # 8080-XTS Kit.
2. Plug the soldering iron into the correct connector and secure it
using the attached nut.
3. Attach the hot air gun holder to the side of the main unit using the
2 screws included.
4. Place the hot air gun into the holder before applying power to the
unit.
5. Ensure all of the connections are secure and the fuse in the rear of
the unit is in good working order before applying the power.
6. Plug in the power cord to a GROUNDED AC wall outlet.
7. Select the proper unit of temperature measurement to be displayed
(°C – °F) using the selection switch.
8. Power on the unit using the Power Switch on the back of the unit.
a. Soldering Iron
i. Turn on the soldering iron power.
ii. Adjust the temperature to the desired temperature using the
Soldering Iron Temp Adjustment buttons.
NOTE: See maintenance section for proper setup, use and cleaning
of the soldering iron tip.
b. Hot Air Gun
i. Attach the desired nozzle to the hot air gun.
ii. Turn on the hot air power switch located on the front of the
machine.
iii. Adjust the temperature to the desired temperature using the
Hot Air Temp Adjustment Buttons.
iv. Adjust the air flow to the desired air flow using the Air Flow
Control knob.
NOTE: Please be sure to use an air setting above 4 when using
hot air temperatures of over 300°C. Failure to do so could result
in overheating of the hot air heating element and cause premature
failure.

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User Interface
1. Power Switch
a) Hot Air b) Soldering Iron c) Power Supply
2. Display
a) Hot Air b) Soldering Iron c) Voltage - d) Current
3. Hot Air Temp Adjustment
4. Soldering Iron Temp Adjustment
5. °C - °F Selection Switch
6. Air Flow Control Knob
7. Soldering Iron Input Connection
8. A/mA Selection Switch
9. Voltage Adjustment Knobs
10. Steady State Indicator LEDs
11. Current Adjustment Knobs
12. Output/Test Voltage Selection Switch
13. Test Voltage Input
14. Output Supply Voltage

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Operating Guidelines
1. Before turning on the unit, ensure that the hot air gun is in the
holster and the soldering iron is connected properly. The hot air gun
needs to be in this position EVERY TIME the unit is started.
2. Ensure there are no obstructions or blockages in the hot air gun
and/or attachments.
3. After using the hot air gun, place it back into the holster, and allow
the unit to initiate the cool down procedure until the display reads
“---”. Then power can be turned off.
4. When using the small nozzle attachment for the hot air gun, set
airflow to the maximum value to keep the hot air heating element
from overheating and breaking.
5. When using the soldering iron for the first time, be sure to allow the
iron to come to the proper temperature then clean and tin the tip to
provide longer life expectancy.
6. When “---” is displayed on the LED display, the outlet temperature
of the hot air gun is below 100°C, the handle has been properly
replaced into the holster, and the unit is in standby mode.
7. Do not use excessive force when installing/removing hot air nozzles
or soldering iron tips.
8. Do not over tighten the bolt on the hot air attachments.
9. Store any spare heating elements in a cool, dry, safe place to avoid
damage for future use. The ceramic heating elements are extremely
fragile.
10. Upon first use, the tube on the soldering iron may discolor a bit due
to the combination of the material composition and high heat. This
is perfectly normal and expected behavior.
11. Upon first use, white smoke may be visible from the hot air gun and
will go away shortly after heating. If the unit keeps smoking, refer to
troubleshooting section or contact the manufacturer.
Safety Precautions
1. Never use the soldering iron or the hot air gun near any flammable
substance, material, or gas.
2. Never touch the metallic components of the soldering iron or the hot
air gun while they are in use. The items may be extremely hot and
will cause serious burns instantly. Allow the unit to properly cool to
room temperature cbefore attempting to touch them.

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3. Never point the hot air gun towards any flammable material or
human skin. There is very hot air exiting the outlet that may cause
serious burns or damage.
4. Do not use pliers or any other tool to manipulate hot air nozzles.
5. Do not try to reform nozzle attachments into other shapes.
DC Power Supply & Voltmeter
Product Set Up
1. DC Power Supply
a. Ensure all connections are secure and fuse in the rear of unit is
in good working order before applying power
b. Plug in power cord to a GROUNDED AC wall outlet
c. Select Output Display using Output/Test Voltage Selection
Switch
d. Select proper A/mA, using A/mA selection Switch, to be used
e. Attach proper output connectors to output terminals
f. Ensure all output connections are secure
g. Ensure all adjustment knobs are turned counter clockwise
before powering on unit for first time
h. Power on unit
i. Use Adjustment Knobs to set desired Voltage/Current
2. Voltmeter
a. Ensure all connections are secure and fuse in the rear of unit is
in good working order before applying power
b. Plug in power cord to a GROUNDED AC wall outlet
c. Select Test Voltage using Output/Test Voltage Selection Switch
d. Select proper A/mA, using A/mA selection Switch, to be used
e. Attach proper output connectors to test input terminals
f. Ensure all input connections are secure
g. Continue to probe desired points for unknown voltage

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Operating Guidelines
1. Before turning on the unit, ensure that all input and output
connection are correct and secure
2. Before using DC Power Supply or Volt Meter, ensure all selection
switches are in correct positions
3. Use Adjustment knobs to desired output Voltage/Current
4. Ensure a 2in. space is available on all sides of unit to ensure proper
cooling
5. To obtain a negative voltage, reverse the polarity on the output
terminals of the power supply
Safety Precautions
1. Keep unit free from dirt and dust
2. Keep sides of unit free from obstructions
3. If unit is overheating or exhaust fan is not turning on, Consult
manufacturer. Fan should turn on when unit temperature reaches
45°C
4. Do not short Positive and Negative terminals
5. Do not subject units to loads greater than 5A
6. Do not subject Voltmeter function to voltages greater than 30V
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