VEMAG HP10E User manual
Vacuum ller
HP10E - Dairy design (from 168.1004)
HP12E - Dairy design (from 168.5003)
HP15E - Dairy design (from 168.2010)
HP20E - Dairy design (from 168.3009)
Operating instructions
The copying, distribution and utilization of this document as well as the
communication of its contents to others without expressed authorization
is prohibited. Offenders will be held liable for the payment of damages.
All rights reserved in the event of the grant of a patent, utility model or
ornamental design registration.
We reserve the right to make technical modications
Issue: 04/13
Version: 2.4 EN (Original operating instructions)
Software Version:
00.03.505
© VEMAG Maschinenbau GmbH • Postfach 1620 • D-27266 Verden
Phone: +49 42 31 77 70 • Fax: +49 42 31 77 72 41
E-Mail: [email protected]
http://www.vemag.de
HP10E / HP12E / HP15E / HP20E - Dairy design Index
i© VEMAG 2013
Index
Declaration of conformity
0. Foreword 0-1
1. Safety instructions 1-1
1.1 Sphere of application 1-1
1.2 Use in accordance with purpose 1-1
1.3 Explanation of symbols 1-2
1.4 General safety instructions 1-3
1.5 Special safety instructions 1-4
2. Description 2-1
2.1 Overview HP10E / HP12E / HP15E / HP20E 2-1
2.2 Brief description 2-1
2.2.1 Hopper 2-1
2.2.2 Feed screw 2-2
2.2.3 Double screws 2-2
2.2.4 Filling horn holder 2-3
2.2.5 Controls 2-4
2.2.6 Knee lever 2-6
2.2.7 Step 2-6
2.2.8 Adjustable feet 2-6
2.2.9 Front door 2-6
3. Installation and commissioning 3-1
3.1 Transporting the machine 3-1
3.2 Setting up the machine 3-3
3.3 Electrical connection 3-4
3.4 Checking direction of rotation 3-5
4. Setting up 4-1
4.1 General information 4-1
4.2 Fitting the double screw housing 4-1
4.3 Fitting the double screws 4-3
4.4 Fitting the lling horn holder 4-4
4.5 Setting the vacuum 4-5
4.5.1 Filling liquid products 4-5
4.6 Fitting the scraper 4-6
4.7 Adjusting the knee lever 4-7
5. Operation 5-1
5.1 Working with the machine 5-1
5.2 Working with provisional drive 5-3
6. Graphical control 6-1
6.1 Control panel 6-3
6.2 Screen 6-5
6.2.1 Header 6-5
6.2.2 Program and mode 6-5
6.2.3 Basic parameters 6-5
6.2.4 Supplementary parameters 6-5
6.2.5 Footer 6-5
6.3 Keypad 6-7
6.3.1 Numerical keypad 6-7
6.3.2 Key C (Cancel) 6-7
6.3.3 Screen up/down keys 6-7
6.3.4 Padlock key 6-7
6.3.5 Plus/minus keys 6-7
6.3.6 Cursor keys 6-7
6.3.7 Enter key 6-7
6.4 Status and error messages 6-8
6.5 Principles of operation 6-9
6.5.1 Select and edit programs 6-11
6.5.2 Importing and exporting programs using a USB stick 6-13
6.5.3 Select mode group, mode and view 6-15
6.5.4 Select start/stop method 6-17
6.5.5 Make settings (language, date/time, password) 6-19
6.5.6 Set up userkey 6-21
6.6. Mode groups, modes, start/stop methods and parameters 6-23
6.6.1 Mode groups, modes and views 6-24
HP10E / HP12E / HP15E / HP20E - Dairy designIndex
ii © VEMAG 2013
6.6.2 Start/stop methods 6-24
6.6.2.1 Knee I 6-24
6.6.2.2 Knee II 6-24
6.6.2.3 Remote end 6-24
6.6.2.4 Remote stop 6-24
6.6.2.5 Remote II 6-24
6.6.3 Basic parameters 6-25
6.6.3.1 Weight 6-25
6.6.3.2 First portion 6-26
6.6.3.3 Total weight (only for weight groups) 6-26
6.6.3.4 Pause 6-27
6.6.3.5 Linking/clip time/knife/output signal 6-27
6.6.3.6 Speed 6-28
6.6.3.7 Individual speed 6-29
6.6.3.8 Back suction 6-29
6.6.3.9 LPG belt speed 6-29
6.6.3.10 Portions per minute 6-30
6.6.3.11 Pressure control 6-30
6.6.4 Supplementary parameters 6-31
General applications 6-31
6.6.4.1 Speed of feed unit screw 6-31
6.6.4.2 Feed unit run-on 6-31
6.6.4.3 First link 6-31
6.6.4.4 Link offset/clip offset/knife offset (minced meat line) 6-32
6.6.4.5 Select double screw (HP series only) 6-32
6.6.4.6 Select pumping system 6-33
6.6.4.7 Stop counter 6-33
6.6.4.8 Soft start-up 6-33
6.6.4.9 Metal detection 6-34
6.6.4.10 Vacuum control 6-34
6.6.4.11 Synchronizing the machine using an external signal 6-35
6.6.4.12 Linking support 6-35
Working with sausage lines 6-36
6.6.4.13 Product type 6-36
6.6.4.14 Last portion 6-36
6.6.4.15 Split casing tolerance 6-36
6.6.4.16 Remaining portions 6-37
6.6.4.17 Run-on 6-37
6.6.4.18 Calibre and sausage length 6-38
6.6.4.19 Portion length/rst portion length 6-38
6.6.4.20 Gap length 6-38
6.6.4.21 Conveyor belt calibre/discharge conveyor calibre 6-39
6.6.4.22 Cut quantity 6-39
6.6.4.23 Link point stretch/cut distance 6-39
Working with the hanging machine 6-40
6.6.4.24 Calibre and sausage length 6-40
6.6.4.25 Distance from LPV 802 6-40
6.6.4.26 Sausages before rst hook 6-40
6.6.4.27 Sausages on last hook 6-41
6.6.4.28 Sausages per hook 6-41
6.6.4.29 Hooks per stick 6-42
6.6.4.30 Sausages per stick 6-42
6.6.4.31 Catch position 6-42
6.6.4.32 End of stick 6-43
6.6.4.33 Stick restart 6-43
6.6.4.34 End of portioning (LPV 802 and DHV 841 only) 6-44
6.6.4.35 Extra hook 6-44
6.6.4.36 Permitted deviation 6-44
6.6.4.37 Last hook later 6-45
Working with the automatic separation valve 6-46
6.6.4.38 Separation valve 6-46
6.6.4.39 Separation interval 6-46
6.6.4.40 Valve offset 6-46
6.6.4.41 Separation valve open 6-47
6.6.4.42 Separation valve closed 6-47
HP10E / HP12E / HP15E / HP20E - Dairy design Index
iii© VEMAG 2013
Working with the minced meat line and forming machine 6-48
6.6.4.43 Weight groups 6-48
6.6.4.44 Group position 6-48
6.6.4.45 Group portions 6-49
6.6.4.46 Group pause 6-49
6.6.4.47 Belt control (analog output 1) 6-50
6.6.4.48 Belt control (analog output 2) 6-50
Working with the scale 6-51
6.6.4.49 Number of samples (VEMAG Scale 877) 6-51
6.6.4.50 Sample interval (VEMAG Waage 877) 6-51
6.6.4.51 Tendency control (e.g. Process Check) 6-51
Working with special devices 6-52
6.6.4.52 Casing pusher 6-52
6.6.4.53 Pushback 6-52
6.6.4.54 Type of special control 6-53
6.6.4.55 Portion delay 6-53
6.6.4.56 Knife (cutter) 6-54
6.6.4.57 Maximum lling pressure (pressure monitoring
on grinding system) 6-54
6.6.4.58 Maximum temperature (temperature monitoring
for the grinding system) 6-55
6.6.4.59 Hopper mode 6-55
6.6.4.60 Hopper vacuum 6-56
6.6.4.61 Hopper level 6-56
6.6.4.62 Hopper level (optional) 6-57
6.6.4.63 Speed limit 6-58
6.6.4.64 External portioning 6-58
6.7 Congurations (operating mode settings) 6-61
6.8 Service 6-63
6.8.1 Service pages 6-63
6.9 Messages 6-64
6.9.1 List of messages 6-64
7. Cleaning 7-1
7.1 General information 7-1
7.2 Removing parts to be cleaned 7-1
7.2.1 Filling horn holder 7-1
7.2.2 Double screws 7-2
7.2.3 Double screw housing 7-2
7.2.4 Hopper 7-5
7.2.5 Scraper 7-8
7.2.6 Vacuum system 7-9
7.3 Cleaning the machine 7-11
7.4 Cleaning schedule 7-12
7.4.1 General recommendations 7-12
7.4.2 Chlorine-free alkaline cleaning agents 7-12
7.4.3 Chlorine-containing alkaline cleaning agents 7-14
7.4.4 Specialist cleaning agent for machine interior 7-15
7.5 Lubrication and assembly 7-16
7.5.1 Hopper 7-16
8. Maintenance 8-1
8.1 General information 8-1
8.2 Grease gun 8-5
8.3 First-time maintenance work 8-6
8.4 Maintenance schedule 8-7
8.5 Daily maintenance 8-8
8.5.1 Feed unit seals (lubrication) 8-8
8.5.2 Sliding ring (wear) 8-10
8.6 Weekly maintenance 8-11
8.6.1 Feed unit drive (lubrication) 8-11
8.6.2 Intake (air lter) 8-12
8.6.3 Vacuum pump (air lter) 8-13
8.6.4 Vacuum pump 8-13
8.7 Monthly maintenance 8-14
8.7.1 Double screw drive (oil level and seals) 8-14
8.7.2 Vacuum pump 8-14
HP10E / HP12E / HP15E / HP20E - Dairy designIndex
iv © VEMAG 2013
8.8 Six-monthly maintenance 8-15
8.8.1 Feed unit seals 8-15
8.8.2 Vacuum pump 8-15
8.9 Annual maintenance 8-16
8.9.1 Feed unit drive and feed unit seals 8-16
8.9.2 Vacuum pump 8-16
8.10 Biennial maintenance 8-18
8.10.1 Double screw drive (oil change) 8-18
8.11 Three-yearly maintenance 8-19
8.11.1 Feed drive (oil change) 8-19
9. Troubleshooting 9-1
9.1 General information 9-1
9.2 Troubleshooting table 9-1
10. Appendix 10-1
10.1 General information 10-1
10.2 Technical data HP10E / HP12E / HP15E / HP20E 10-2
10.3 Dimensional drawings HP10E / HP12E / HP15E / HP20E 10-3
10.4 Lubricants 10-4
10.4.1 Double screw drive 10-4
10.4.2 Feed drive 10-4
10.4.3 Vacuum pump 10-4
10.4.4 Feed unit seals and feed unit drive 10-4
10.4.5 Individual parts 10-4
10.5 Accessories 10-5
10.5.1 Miscellaneous accessories 10-5
10.5.2 Tools 10-5
10.6 Disposal 10-6
10.6.1 General information 10-6
10.6.2 Proper disposal 10-6
HP10E / HP12E / HP15E / HP20E - Dairy design Declaration of conformity
© VEMAG 2013
Declaration of conformity
reecting the intention of EC Machinery Directive 2006/42/EC, Annex IIA
We
VEMAG Maschinenbau GmbH
Weserstraße 32
27283 Verden (Aller)
hereby declare that the
Continuous vacuum ller
HP10E type 168
HP12E type 168
HP15E type 168
HP20E type 168
Machine no. 168.xxxx
complies with all of the relevant provisions of the EC Machinery Directive 2006/42/EC.
Particular consideration was given to
the standard EN 12463:2004(D) Food Processing Machinery - Filling machines and auxiliary machines -
Safety and hygiene requirements
The notied German authority
Prüf- und Zertizierungsstelle im BG-PRÜFZERT
Fachausschuß Fleischwirtschaft
Lortzingstraße 2, 55127 Mainz
performed a prototype test for this series of llers. The number of the inspection document issued on
29.12.2009 is FW 09117.
Authorised documentation representative:
Dr. Michael Gerretz
Tel.: +49 (0) 4231-777371
Fax: +49 (0) 4231-777241
HP10E / HP12E / HP15E / HP20E - Dairy design 0. Foreword
0-1© VEMAG 2013
0. Foreword
These operating instructions cover all the information required to operate
the vacuum ller. The machine is available as:
• HP10E / HP12E / HP15E / HP20E
in the form of a portioning machine
Operating and maintenance instructions for any attachments (optional)
can be found in the appropriate separate operating instructions.
If you have any questions which cannot be answered by this manual,
please contact VEMAG Customer Service at any time. Our staff will be
please to hear your suggestions.
Read the safety instructions (Section 1) rst, before starting up the ma-
chine. You must follow all safety instructions to prevent injury to people
and damage to the machine.
You must follow all instructions on cleaning (Section 7) and maintenance
(Section 8). This is the only way to ensure reliable operation, high perfor-
mance and a long service life of your machine.
HP10E / HP12E / HP15E / HP20E - Dairy design0. Foreword
0-2 © VEMAG 2013
This manual suits for next models
7
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