Subaru 2002 Legacy User manual

QUICK REFERENCE INDEX

2002 LEGACY SERVICE MANUAL

W2290GE

NEW CAR INFORMATION SECTION

FOREWORD

This manual has been prepared to provide information

for the construction, operation and other technical de-

tails of SUBARU vehicles.

Read this manual thoroughly and make the most of it

to give better service to your customers and improve

your knowledge of vehicle maintenance.

All information, illustration and specifications con-

tained in this manual are based on the latest product

information available at the time of publication ap-

proval.

FUJI HEAVY INDUSTRIES LTD.

Fuel Injection (Fuel System) FU

Intake (Induction) IN

Mechanical ME

Exhaust EX

(w/o OBD)

Cooling CO

Lubrication LU

Speed Control System SP

Ignition IG

(w/o OBD)

Fuel Injection (Fuel System) FU

(H6)

Emission Control

(Aux. Emission Control Devices)

(H6)

Intake (Induction) IN

(H6)

Starting/Charging SC

Specifications SPC

Fuel Injection (Fuel System) FU

(w/o OBD)

Emission Control

(Aux. Emission Control Devices) EC

Emission Control

(Aux. Emission Control Devices)

(w/o OBD)

QUICK REFERENCE INDEX

FOREWORD

Speed Control System SP

(H6)

Manual Transmission and Differential MT

Clutch CL

Automatic Transmission AT

Exhaust EX

(H6)

Lubrication LU

(H6)

Ignition IG

(H6)

Front Suspension FS

Rear Suspension RS

Differentials DI

Drive Shaft System DS

ABS ABS

VDC VDC

Brakes BR

Cooling CO

(H6)

Mechanical ME

(H6)

Control System CS

Starting/Charging SC

(H6)

QUICK REFERENCE INDEX

FOREWORD

Power Assisted System

(Power Steering) PS

Airbag System AB

Seat Belt System SB

Wiper and Washer Systems WW

Glass/Windows/Mirrors GW

Body Structure BS

Instrumentation/Driver Info IDI

Seats SE

Security and Locks SL

HVAC System

(Heater, Ventilator and A/C) AC

Sunroof/T-top/Convertible Top SR

Cruise Control System CC

Exterior/Interior Trim EI

Exterior Body Panels EB

Parking Brake PB

FOREWORD

copied, in whole or in part, without the written permis-

sion of FUJI HEAVY INDUSTRIES LTD., TOKYO JA-

PAN

SUBARU, and are trademarks of FUJI

HEAVY INDUSTRIES LTD.



Page

1. Legacy ............................................................................................................. 2

2. OUTBACK ....................................................................................................... 10

SPECIFICATIONS SPC

Specifications

LEGACY

SPC-2

1. Legacy

A: DIMENSIONS

*1: With leather seat

*2: With sunroof

B: ENGINE

Model Sedan Wagon

AWD

Overall length mm (in) 4,605 (181.3) 4,680 (184.3)

Overall width mm (in) 1,695 (66.7) 1,695 (66.7)

Overall height (at CW) mm (in) 1,415 (55.7) 1,515 (59.6)

Compartment Length mm (in) 1,965 (77.4) 1,925 (75.8)

Width mm (in) 1,440 (56.7), 1,420 (55.9)*1 1,440 (56.7), 1,420 (55.9)*1

Height mm (in) 1,155 (45.5) 1,190 (46.9), 1,175 (46.3)*2

Wheelbase mm (in) 2,650 (104.3) 2,650 (104.3)

Tread Front mm (in) 1,460 (57.5) 1,460 (57.5)

Rear mm (in) 1,460 (57.5) 1,455 (57.3)

Minimum road

clearance

Without catalytic

converter

mm (in) 160 (6.3) 165 (6.5)

With catalytic

converter

mm (in) 155 (6.1) 155 (6.1)

Australia mm (in) 155 (6.1) 155 (6.1)

Model Sedan/Wagon

AWD

2.0 L 2.5 L

Engine type Horizontally opposed, liquid cooled, 4-cylinder, 4-stroke gasoline engine

Valve arrangement Overhead camshaft type

Bore × Stroke mm (in) 92 × 75 (3.62 × 2.95) 99.5 × 79.0 (3.917 × 3.110)

Displacement cm3(cu in) 1,994 (121.67) 2,457(149.9)

Compression ratio 10.0

Firing order 1 — 3 — 2 — 4

Idle speed at Park/Neutral

position

rpm 700±100

Maximum output kW (HP)/rpm 92 (123)/5,600 115 (154)/5,600

Maximum torque N·m (kgf-m, ft-lb)/rpm 184 (18.8, 136.0)/3,600 223 (22.7, 164.2)/3,600

Specifications

LEGACY

SPC-3

C: ELECTRICAL

D: TRANSMISSION

5MT: 5-forward speeds with synchromesh and 1-reverse

4AT: Electronically controlled fully-automatic, 4-forward speeds and 1-reverse

DSPD: Dry Single Plate Diaphragm

TCC: Torque Converter Clutch

*1: Except Australia spec. vehicles

*2: Australia spec. vehicles

Model Sedan/Wagon

AWD

2.0 L 2.5 L

Ignition timing at idling speed BTDC/rpm 10°±10°/700

Spark plug Type and manufacturer Without OBD NGK: BKR6E (without catalyst)

CHAMPION: RC10YC4 (with catalyst)

NGK: BKR5E-11 (with catalyst)

With OBD RC10YC4 .......... CHAMPION

Alternate RC8YC4 .......... CHAMPION

BKR6E-11 .......... NGK

K20PR-U11 .......... NIPPONDENSO

Generator 12V —90A

Battery Type and capacity (5HR) For Europe and

South America

MT: 12V —48AH (55D23L)

AT: 12V —52AH (65D23L)

MT: 12V —48AH (55D23L)

AT: 12V —52AH (75D23L)

Others 12V —27AH (34B19L)

Model Sedan/Wagon

AWD

2.0 L 2.5 L

Transmission type 5MT 4AT 5MT 4AT

Clutch type DSPD TCC DSPD TCC

Gear ratio 1st 3.454 2.785 3.454 2.785

2nd 2.062 1.545 2.062 1.545

3rd 1.448 1.000 1.448 1.000

4th 1.088 0.694 1.088 0.694

5th 0.825 —0.825*1, 0.780*2 —

Reverse 3.333 2.272 3.333 2.272

Auxiliary transmission gear ratio High 1.000 —1.000 —

Low 1.447 —1.196 —

Reduction gear

(Front drive)

1st reduction Type of gear —Helical —Helical

Gear ratio —1.000 —1.000

Final reduction Type of gear Hypoid Hypoid Hypoid Hypoid

Gear ratio 3.900 4.111 3.700*1, 4.111*2 4.111

Reduction gear

(Rear drive)

Tr a n s fe r

reduction

Type of gear Helical —Helical —

Gear ratio 1.000 —1.000 —

Final reduction Type of gear Hypoid Hypoid Hypoid Hypoid

Gear ratio 3.900 4.111 3.700*1, 4.111*2 4.111

Specifications

LEGACY

SPC-4

E: STEERING

F: SUSPENSION

G: BRAKE

H: TIRE

I: CAPACITY

Model Models with

185/70R14 tires

Models with

195/60R15 tires

Models with

205/50R16 tires

Type Rack and Pinion

Turns, lock to lock 3.1

Minimum turning circle m (ft) Curb to curb: 10.8±1.0 (35.4±3.3)

Wall to wall: 11.5±1.0 (37.7±3.3)

Model Conventional suspension

Front Macpherson strut type, Independent, Coil spring

Rear Multi-link type, Independent, Coil spring

Service brake system Dual circuit hydraulic with vacuum suspended power unit

Front Ventilated disc brake

Rear Disc brake

Parking brake Mechanical on rear brakes

Rim size 14 ×5½JJ 15 ×6JJ 16 ×6½JJ

Tire size 185/70R14 195/60R15 205/50R16

Type Steel belted radial, Tubeless

Model Sedan/Wagon

AWD

2.0 L 2.5 L

5MT4AT5MT4AT

Fuel tank (US gal, Imp gal) 64 (16.9, 14.1)

Engine oil Total capacity (US qt, Imp qt) 4.0 (4.2, 3.5)

Engine oil

amount for refill

(US qt, Imp qt) Approx. 4.0 (4.2, 3.5)

Transmission gear oil (US qt, Imp qt) 3.5 (3.7, 3.1) —3.5 (3.7, 3.1) —

Automatic transmission fluid (US qt, Imp qt) —8.4 –8.7

(8.9 –9.2,

7.4 –7.7)

—9.3 –9.6

(9.8 –10.1,

8.2 –8.4)

AT differential gear oil (US qt, Imp qt) —1.1 –1.3

(1.2 –1.4,

1.0 –1.1)

—1.1 –1.3

(1.2 –1.4,

1.0 –1.1)

AWD rear differential gear oil (US qt, Imp qt) 0.8 (0.8, 0.6)

Power steering fluid (US qt, Imp qt) 0.7 (0.7, 0.6)

Engine coolant (US qt, Imp qt) 7.0 (7.4, 6.2) 6.9 (7.3, 6.1) 6.8 (7.2, 6.0) 6.7 (7.1, 5.9)

Specifications

LEGACY

SPC-5

J: WEIGHT

1. SEDAN

!LHD Vehicle

*1: For option code, refer to ID section. <Ref. to ID-5, MODEL NUMBER PLATE, IDENTIFICATION, Identification.>

Option code *1 EC K4 KO, KS

Model 2.0 L

4WD

5MT 4AT 5MT 4AT 5MT 4AT

Curb weight (C.W.) Front kg (lb) 785 (1,730) 810 (1,785) 775 (1,710) 800 (1,765) 790 (1,740) 815 (1,795)

Rear kg (lb) 605 (1,335) 605 (1,335) 610 (1,345) 610 (1,345) 610 (1,345) 610 (1,345)

Total kg (lb) 1,390

(3,065)

1,415

(3,120)

1,385

(3,055)

1,410

(3,110)

1,400

(3,085)

1,425

(3,140)

Maximum permissible

axle weight (M.P.A.W.)

Front kg (lb) 970 (2,140) 970 (2,140) 970 (2,140) 970 (2,140) 970 (2,140) 970 (2,140)

Rear kg (lb) 975 (2,150) 975 (2,150) 975 (2,150) 975 (2,150) 975 (2,150) 975 (2,150)

Maximum permissible

weight (M.P.W.)

Total kg (lb) 1,870

(4,125)

1,870

(4,125)

1,870

(4,125)

1,870

(4,125)

1,870

(4,125)

1,870

(4,125)

Option Side airbag ————

Air conditioner ————

Audio ————

Cruise control ——————

Cold weather pack ——————

Option code *1 EC K4 KO, KS

Model 2.5 L

4WD

5MT 4AT 5MT 4AT 5MT 4AT

Curb weight (C.W.) Front kg (lb) 805 (1,775) 830 (1,830) 795 (1,755) 820 (1,810) 785 (1,730) 810 (1,785)

Rear kg (lb) 605 (1,335) 610 (1,345) 610 (1,345) 615 (1,355) 610 (1,345) 615 (1,355)

Total kg (lb) 1,410

(3,110)

1,440

(3,175)

1,405

(3,110)

1,435

(3,165)

1,395

(3,075)

1,425

(3,140)

Maximum permissible

axle weight (M.P.A.W.)

Front kg (lb) 985 (2,170) 985 (2,170) 985 (2,170) 985 (2,170) 985 (2,170) 985 (2,170)

Rear kg (lb) 1,000

(2,205)

1,000

(2,205)

1,000

(2,205)

1,000

(2,205)

1,000

(2,205)

1,000

(2,205)

Maximum permissible

weight (M.P.W.)

Total kg (lb) 1,910

(4,210)

1,910

(4,210)

1,910

(4,210)

1,910

(4,210)

1,910

(4,210)

1,910

(4,210)

Option Side airbag ————

Air conditioner ——

Audio ————

Cruise control —— ——

Cold weather pack ——————

Specifications

LEGACY

SPC-6

!RHD Vehicle

*1: For option code, refer to ID section. <Ref. to ID-5, MODEL NUMBER PLATE, IDENTIFICATION, Identification.>

Option code *1 K1 EK

Model 2.0 L 2.5 L

4WD

GL GX

4AT 5MT 4AT 5MT 4AT

Curb weight (C.W.) Front kg (lb) 800 (1,765) 785 (1,730) 810 (1,785) 795 (1,755) 820 (1,810)

Rear kg (lb) 605 (1,335) 605 (1,335) 605 (1,335) 605 (1,335) 610 (1,345)

Total kg (lb) 1,405 (3,100) 1,390 (3,065) 1,415 (3,120) 1,400 (3,085) 1,430 (3,155)

Maximum permissible

axle weight (M.P.A.W.)

Front kg (lb) 970 (2,140) 970 (2,140) 970 (2,140) 985 (2,170) 985 (2,170)

Rear kg (lb) 975 (2,150) 975 (2,150) 975 (2,150) 1,000 (2,205) 1,000 (2,205)

Maximum permissible

weight (M.P.W.)

Total kg (lb) 1,870 (4,125) 1,870 (4,125) 1,870 (4,125) 1,910 (4,210) 1,910 (4,210)

Option Side airbag —

Air conditioner —————

Audio

Cruise control —————

Cold weather pack —————

Option code *1 KA

Model 2.0 L 2.5 L

4WD

GL (GX) GX (RX)

5MT4AT5MT4AT

Unladen mass (U.M.) Front kg (lb) 780 (1,720) 775 (1,710) 775 (1,710) 785 (1,730)

Rear kg (lb) 585 (1,290) 585 (1,290) 595 (1,310) 595 (1,310)

Total kg (lb) 1,365 (3,010) 1,360 (3,000) 1,370 (3,020) 1,380 (3,045)

Gross vehicle mass

(G.V.M.)

Front kg (lb) 930 (2,050) 930 (2,050) 940 (2,075) 940 (2,075)

Rear kg (lb) 970 (2,140) 970 (2,140) 980 (2,160) 980 (2,160)

Total kg (lb) 1,900 (4,190) 1,900 (4,190) 1,920 (4,235) 1,920 (4,235)

Option Side airbag ————

Air conditioner ———

Audio

Cruise control ———

Cold weather pack ————

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