SEA FULL TANK 100 User manual

FULL TANK

SEA S.r.l.

Zona Ind. S.Atto 64020 TERAMO Italy

Tel. +39.0861.588341 - Fax+39.0861.588344

e-mail: [email protected]

WEB SITE : www.seateam.com

EnglishEnglish

INSTALLATION MANUAL

and Securit y I nformation

HY DRAU LIC OPERATOR FOR SWING GATE

Cod. 67410845 REV 02 - 06/2009

Sistemi Elettronici

di Apertura Porte e Cancelli

International registered trademark n. 804888

FULL TANK 100 FULL TANK 200

1 A

40 bar 30 bar

130°C

230 V (±5%) 50/60 Hz

220 W

270 mm 390 mm

-20°C +55°C

640da N

12,5uF

12,8 Kg 15,2 Kg

Ip55

6 mt 7 mt

90° / 125°

FEATURES AND SPECIFICATIONS

The FULL TANK is a high quality hydraulic operator for condominium use for gates with leaf lengths up to max. 7 m.

SA (with lock only in opening)

The lock is guaranteed for leaf lengths up to 180 m with the 100 version and up to 2,20 m with the 200 version. For leaf lengths

exceeding 2,20 m it is necessery, in all versions, to install an electric lock.

Available in the following versions:

AC (with lock in opening and closing)

SC (with lock only in closing)

SB (without lock)

The Full Tank is supplied with by-pass valves for the power regulation in both opening and closing. Electronic adjustable slow down

in opening and closing with control board GATE 2. For the European laws and directives actually in force it is strongly recommended

to use the Safety Gate (device for the reading of the gate position), for reverse in case of obstacle.

USING GRAPHIC

FULL TANK OPERATOR

FULL TANK 100

7 mt

FULL

TANK 100

1. Shaft cover

2. Release

3. Front bracket

4. Rear bracket

5. Cylinder

6. Electric motor

7. Hydraulic pump

8. Exit electric cables

FULL TAN K

Dimensions (mm)

EnglishEnglish

Dimensions (mm)

FULL

TANK 200 FULL TANK 200

6 mt

TECHNICAL FEATURES

Operating temperatures

Thermal protection

Power supply

Power

Absorbed current

Stroke

Cycles hour (at a temp. of 20°C)

Max working pressure

ax Thrust

Capacitor

Weight

rotection class

Max leaf lenght

Opening degree of the leaf

CICLES/HOUR

OPERATORS

Max. leaf length

Cod. 67410845

Sistemi Elettronici

di Apertura Porte e Cancelli

International registered trademark n. 804888

REV 02 - 06/2009

Fig. 3

Fig. 1

FULL TANK 100 FULL TANK 200

Fig. 2

01 52

09 8

02 7

1270

211 5

390

FU LL TANK

Release

By-pass valves

EnglishEnglish

Clevis Attachment

Rear attachment

Breather screw

Pin rear

attachment

(short)

Brass Pin (long)

Front bracket

Shaft Cover

End cover

Cod. 67410845

Sistemi Elettronici

di Apertura Porte e Cancelli

International registered trademark n. 804888

REV 02 - 06/2009

Fig. 4

1010

1212

52x1,

2x1

3x1 SCH.

3 1 Hx SC .

3x1,5

2x1

RG 58

3x1,5

2x1

13 x

FULL TAN K

EnglishEnglish

TYPICAL INSTALLATION

INSIDE

OUTSIDE

1. Full Tank operator

2. Mechanical stop

3. Gate 2 control board

4. Warning lamp

5. Photocell tx

6. Differential switch 16A-0,03A

7. Photocell rx

8. Key switch start-stop

9. Antenna

10. Column for photocells

11. Warning notice

12. Safety Gate

TYPE OF INSTALLATION

It is possible to install the Full Tank with opening inside (Fig.5) or opening outside (Fig.6).

Install the operator always

inside the property

inside inside

Outside

Inward installation Outward installation

Cod. 67410845

Sistemi Elettronici

di Apertura Porte e Cancelli

International registered trademark n. 804888

REV 02 - 06/2009

Fig. 5 Fig. 6

Fig. 7

Fig. 7 encore

FULL TAN K

EnglishEnglish

INSIDE OPENING INSTALLATION

To obtain 110° with d > 55 mm it is necessary to make a niche in the gate.

INSIDE OPENING INSTALLATION

To obtain 125° with d > 55 mm it is necessary to make a niche in the gate.

Outside

Inside

Total stroke 270 mm - max. recommended stroke 250 mm

a b d

max Max.

Opening

Angle

(mm) (mm) (mm)

250 215

250

215

250 225

250 235

255 242

250 242

250

100

105

120

125

140

145

150

155

160

170

180

115

150

110

145

105

130

125

110

105

100

105

110

120

130

110°

90°

110°

90°

106°

90°

100°

90°

100°

90°

96°

90°

92°

250

253

245

Max. Stroke

(mm)

Stroke

for 90°(mm)

Total stroke 390 mm - max. recommended stroke 370 mm

a b d

max Max.

Opening

Angle

(mm) (mm) (mm)

368 295

372 300

372

370

310

370 330

370

371

355

370

360

365

369

370

125

130

140

145

160

175

185

195

240

250

260

270

280

295

170

235

165

230

210

195

145

190

140

175

110

125

105

115

100

110

120

130

140

185

195

205

215

230

245

125°

90°

120°

90°

110°

90°

110°

90°

100°

90°

95°

90°

95°

90°

370

369

Stroke

max (mm)

Stroke

for 90°(mm)

Cod. 67410845

Sistemi Elettronici

di Apertura Porte e Cancelli

International registered trademark n. 804888

REV 02 - 06/2009

Fig. 8

Fig. 8 encore

FULL TAN K

EnglishEnglish

OUTSIDE OPENING INSTALLATION

Inside

Outside

Inside

Outside

a b Max.

Opening

Angle

(mm) (mm)

250 240

250

243

241

150

160

165

175

180

95°

90°

95°

90°

250

249

Stroke

max (mm)

Stroke

for 90°(mm)

Total stroke 270 mm - max. recommended stroke 250 mm

a b Max.

Opening

angle

(mm) (mm)

356 342

345 336

330

335

319

250

255

265

270

275

100

100°

95°

90°

325

342

Max. Stroke

(mm)

Stroke for

90°(mm)

Stroke 390 mm - max. recommended stroke 370 mm

Cod. 67410845

Sistemi Elettronici

di Apertura Porte e Cancelli

International registered trademark n. 804888

REV 02 - 06/2009 21

RELEASE MOUNTING

Remove the transporting plate as shown in Fig. 9.

Mount the release as shown in Fig. 10.

FULL TAN K

EnglishEnglish

Cod. 67410845

Sistemi Elettronici

di Apertura Porte e Cancelli

International registered trademark n. 804888

REV 02 - 06/2009

Fig. 9

Fig. 10

Fig. 13

Fig. 14

98 mm

8 m5 m

55 mm

65 mm

FULL TAN K

EnglishEnglish

ØOpen carefully the package, making sure

not to loose parts which are listed in fig. 4

ØAttach the rear oscillating bracket as shown

in fig. 12

Attention: Do not use a hammer for the

insertion of the short brass pin; its fitting into

the bracket and clevis attachment must be

done by the simple pressure of the hands.

Attention: Do not incline the hydraulic

operator further than the allowed angle of the

oscillating bracket (1), risks the possible

braking of it.

INSTALLATION OF THE OSCILLATING REAR BRACKET

Adjustable rear bracket (with screws)

(Accessory on demand)

INSTALLATION OF REAR BRACKET

According to the type of opening that you have chosen

(inside or outside) and to the chosen leaf rotation (see

pag. 20-21), the rear bracket must first be cut respecting

the quote “a” on pag. 20-21 and then welded as in fig. 13.

The support must be positioned so that the operator is

perfectly levelled (Fig. 13, Fig. 15)

Cod. 67410845

Sistemi Elettronici

di Apertura Porte e Cancelli

International registered trademark n. 804888

REV 02 - 06/2009

Fig. 11

Fig. 12

(1)

Fig. 17 Fig. 18

70 mm 70 mm

3,5 m

46 mm

POSITIONING OF THE FRONT BRACKET

Once the operator is attached to the post and the leaf set in the closed position execute the following

operations:

1. Release the operator (as in fig. 24 pag.12)

2. Pull-out completely the chromate shaft and push it back in 1cm

3. Attach the shaft to the front bracket (Fig. 16)

4. Set the operator perfectly levelled and mark the position of the front bracket (Fig.15)

Attention: avoid the welding of the front bracket to the shaft of the hydraulic operator already attached;

the welding scraps (daps) could ruin the chromium plating of the shaft.

Front bracket welded

Front bracket screwed

WELDING OF THE FRONT BRACKET TO THE GATE

The front bracket must be positioned so that the operator is perfectly levelled

According to the nature of the gate the front bracket (wood, steal, Aluminium) can be:

FULL TAN K

EnglishEnglish

Cod. 67410845

Sistemi Elettronici

di Apertura Porte e Cancelli

International registered trademark n. 804888

REV 02 - 06/2009

Fig. 16

Fig. 15

Fig. 19

Disc 1

Disc 2

INSTALLATION OF POSITIVE STOPS

ØRelease the unit (as in fig. 24 of page 27)

ØMake the shaft come out for ¾ of its stroke

ØPut the positive stops into the front flange of the unit with the two tie rods (of the three present on the stops)

which are parallel to the gate (Fig.19)

ØFix the positive stops with the provided screws

ØAt this point couple the shaft to the front bracket

ØTo adjust the positive stops in opening act on disk 1 and in closing act on disk 2.

Attention: The mounting of the mechanical positive stops does not cause the reduction of the shaft

stroke.

Insert the ball joint after having installed the stops.

rods parallel to the gate

BREATHER SCREW

down

Unscrew and

remove at the

end of installation

ATTENTION

It is obligatory to remove the breather

screw at the end of the installation.

FULL TAN K

EnglishEnglish

Sistemi Elettronici

di Apertura Porte e Cancelli

International registered trademark n. 804888

Fig. 20

Fig. 21

Cod. 67410845 REV 02 - 06/2009 25

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