Rice Lake ISHIDA WM-Nano User manual

Page

2-1

Series:

Manual Title:

PERIODICAL MAINTENANCE

Version:

2.2

Updated:

9.September.2016

This manual may not be reproduced in any way without the written consent of the manufacturer.

Page

2-2

2.0

The periodical maintenance consists of the

following:

•Check firmware details

•Clean lifter unit and check all lift heads

•Clean lifter area

•Clean sensor holes in outfeed unit

•Clean left and right folders

•Clean heater and check

•Clean tray pusher and check

•Clean film area

•Clean weighing unit and check

•Clean tray infeeders and check

•Check film roll brake and check

•

Check rear folder

•Check all bolts in cam area

•Check all connectors

•Check tray heater

•Check fan heater area

•Check rubber on tray infeeders

•Check belts’ tension

•Check clamps’ strength

•Check level

•Grease all shafts and moving parts

•Clean cassette printer and check

•Clean thermal head and check

•Perform ‘Unit Test’

•Fine-tune wrapping settings

•Check weight value and calibrate

•Check wrap count and reset

2.1

Check firmware details

a) Go to [MODE] > [4][9][5][3][4][4][PLU] > [ADJUST] > [FIRMWARE DETAILS]

b) Check all the firmware details for any upgrade possibilities

c) If it is necessary to upgrade, please backup all data before upgrading firmware

2.2

Clean lifter unit and check all lift heads

a) Remove the lifter unit from the machine and clean it with appropriate HACCP approved

detergents and warm water

b) Clean all 27 head surfaces and the rotation movement

c) Dry the complete lifter unit and replace any damaged head

d) Apply food-grade grease to the rotation movement of each head

Page

2-3

2.3

Clean lifter area

a) Clean all the lifter area

2.4

Clean sensor holes in outfeed unit

a) Clean the sensor holes on the left-hand side of the outfeed unit

b) Clean the sensor holes on the right-hand side of the outfeed unit

2.5

Clean left and right folders

a) Clean the left folder

b) Clean the right folder

Page

2-4

2.6

Clean heater and check

a) Clean the heater with a damp piece of cloth from left to right and back while rolling the heater

roller gently

2.7

Clean tray pusher and check

a) Clean the (blue) tray pusher

b) Check for any possible scratches

2.8

Clean film area

a) Remove the film roll and store in a cool and dry place

b) Clean the area where the film roll is standing

c) Clean the area where the film roll is loaded and fed into the machine

Page

2-5

2.9

Clean weighing unit and check

a) Remove the upper cover and wash

b) Clean the weighing platter with a damp cloth

2.10

Clean tray infeeders and check

a) Clean the (green) rubber part of both tray infeeders

b) Replace if damaged

2.11

Clean film roll brake and check

a) Clean the brake from any film residue

b) Check the braking strength and adjust if necessary

Page

2-6

2.12

Clean rear folder

Clean both shafts of the rear folder

b) Check movement of the shafts. Shafts must freely rotate, slightly move left and right. Shafts

must not move forward and backwards.

2.13

Check all bolts in cam area

a) Check all bolts in the cam area and tighten if food loose due to vibration when machine is

working

2.14

Check all connectors

a) Check all connectors in the electrical area and all other areas too for any loose connection

Page

2-7

2.15

Check fan heater area

a) Clean the fan heater area

b) Check and clean the fan heater

2.17

Check belt’s tension

a) Check the tension of the left/right folder moving drive belt

b) Check the tension of the left/right folder motor drive belt

c) Check the tension of the film feeder drive belt

Page

2-8

2.18

Check clamps’ strength

a) Check the rear left, right and centre clamps with a piece of paper

b) Check the front left, right and centre clamps with a piece of paper

2.19

Grease all shafts and moving parts

See Appendix A1 for a list of all lubrication points

2.20

Clean cassette printer and check

a) Clean the roller (DO NOT use sharp objects as this may easily damage the rubber. Use only

soft objects such as cleaning pen and volatile spirit)

b) Clean the cassette (general cleaning)

c) Remove any labels attached to the cassette

2.21

Clean thermal head and check

a) Clean the thermal head (DO NOT use sharp objects such as knife as this may easily damage

the thermal head. Instead use only soft objects such as cleaning pen and volatile spirit)

b) Print a test print (checker print) and check for any scratches

c) If thermal head is scratched, replace with a new thermal head

b) Yellow grease [Y] - p/n 77932, White grease [W] - p/n 77933

Page

2-9

2.22

Perform ‘UNIT TEST’

a) Go to [MODE] > [ADJUST] > [4][9][5][3][4][4][PLU] > [UNIT TEST]

b) Perform all the tests available in the Unit Test menu

c) 1. All Sensor Check

d) 2. Lifter

e) 3. Film Feeder

f) 4. Left/Right Folders

g) 5. Cutter

h) 6. Film Arm

i) 7. Front Clamps

j) 8. Rear Clamps

k) 9. All Clamps

l) 10. Wrap (No Arm)

m) 11. Wrap

n) 12. Film Feed

2.23

Fine-tune wrapping settings

a) Go to [MODE] > [PROGRAM] > [TRAY] > [ADJUST 1]

b) Fine-tine the tray settings if necessary due to machine/component ageing

2.24

Check level

a) Check the level of the machine and set if necessary.

2.25

Check weight value and calibrate

a) Go to [MODE] > [ADJUST] > [4][9][5][3][4][4][PLU] > [CALIBRATION]

b) Check the weight

c) Perform the ZERO and SPAN adjustments to calibrate the scale

2.26

Check wrap count and reset

a) Go to [MODE] > [ADJUST] > [WRAPPER] > [INITIAL] > WRAP COUNT

b) Take note of the COUNT value

c) Reset the count value

Series:

Manual Title:

CHECKLIST: PERIODICAL MAINTENANCE

Version:

2.2

Updated:

9.September.2016

This document may not be reproduced in any way without the written consent of Ishida Co., Ltd.

No.:

Description:

Remarks:

Check firmware details

Clean lifter unit and check all liftheads

Clean lifter area

Clean sensor holes in outfeed unit

Clean left and right folders

Clean heater and check

Clean tray pusher and check

Clean film area

Clean weighing unit and check

Clean tray infeeders and check

Clean film roll brake and check

Clean rear folder

Check all bolts in cam area

Check all connectors

Check fan heater area

Check tray seal heater

Check belts’ tension

Check clamps’ strength

Grease all shafts and moving parts

Clean cassette printer and check

Clean thermal head and check

Perform ‘Unit Test’

Fine-tune wrapping settings

Check level

Check weight value and calibrate

Check wrap count and reset

Customer details:

Serviced by:

Name:

Address:

City:

Date:

Postcode:

Country:

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