Norac UC4+ NITRO Miller 3200 Series User manual
NITRO
(Miller 3200 Series 2006+, 90/120ft Boom)
Installation Manual
Spray Height Controller
Improving the competitiveness of Industry and Agriculture
throu
g
h Precision Measurement
Printed in Canada
Copyright 2005-08 by NORAC Systems International Inc.
Reorder P/N: UC4+BC+NT3-INST Rev J (Nitro 3200 Series 2006+)
NOTICE
NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without
the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information
contained in this manual. The technical information in this manual was reviewed at the time of approval for publication.
TABLE OF CONTENTS
1INTRODUCTION ................................................................................................................................. 1
2GENERAL SYSTEM DESCRIPTION .................................................................................................. 2
3PARTS LISTS......................................................................................................................................... 3
4INSTALLATION PROCEDURE.......................................................................................................... 8
4.1EXISTING SYSTEM CHECK ................................................................................................................. 8
4.2BOOM SPEED TEST........................................................................................................................... 8
4.3WING SENSOR INSTALLATION....................................................................................................... 10
4.4MAIN LIFT SENSOR INSTALLATION................................................................................................ 13
4.5ROLL SENSOR INSTALLATION ........................................................................................................ 14
4.5.1Boom Roll Sensor Mounting......................................................................................................................................................15
4.5.2Chassis Roll Sensor Mounting...................................................................................................................................................15
4.5.3Temperature probe .....................................................................................................................................................................15
4.6HYDRAULIC INSTALLATION ........................................................................................................... 16
4.6.1Valve Mounting.............................................................................................................................................................................16
4.6.2Hydraulic Plumbing......................................................................................................................................................................18
H1A 18
4.7ELECTRICAL INSTALLATION........................................................................................................... 19
4.8COMPLETING THE INSTALLATION.................................................................................................. 22
5ELECTRICAL REFERENCE – CABLE DRAWINGS....................................................................... 23
5.1ITEM C01: 44662B-40 –SENSOR TRUNK CABLE .......................................................................... 23
5.2ITEM C02: 44668 –SENSOR BRANCH CABLE................................................................................. 23
5.3ITEM C02B: 44664 –CABLE UC4 CAN NODE DUAL .................................................................. 24
5.4ITEM C03: 44656D –VALVE CABLE VARIABLE RATE DT.............................................................. 24
5.5ITEM C04: 44651 –VALVE EXTENSION CABLE ............................................................................. 25
5.6ITEM C06: 44687 –CABLE UC3 SENSOR AMPMTO AMPF .......................................................... 25
5.7ITEM C10: 44650-22 –NITRO POWER CABLE .............................................................................. 26
5.8ITEM C11: 44688 –VALVE DISCONNECT EXTENSION 4FT CABLE ................................................ 27
6HYDRAULIC PLUMBING USING THE ADAPTER KIT ............................................................... 28
6.1HYDRAULIC PLUMBING .................................................................................................................. 30
6.1.1Hydraulic Plumbing......................................................................................................................................................................31
1
1 INTRODUCTION
Congratulations on your purchase of the NORAC UC4+ Spray Height Controller. This system
is manufactured with top quality components and is engineered using the latest technology to
provide operating features and reliability unmatched for years to come.
When properly used the system can provide protection from sprayer boom damage, improve
sprayer efficiency, and ensure chemicals are applied correctly.
Please take the time to read this manual completely before attempting to install the system. A
thorough understanding of this manual will ensure that you receive the maximum benefit from
the system.
YOUR INPUT CAN HELP MAKE US BETTER! If you find issues or have
suggestions regarding the parts list or the installation procedure, please don’t
hesitate to contact us.
2
2 GENERAL SYSTEM DESCRIPTION
Figure 1 depicts the general system layout of the UC4+ Spray Height Control system.
Figure 1 – System Components and General Location
NOTICE:
Every effort has been made to ensure the
accuracy of the information contained in
this manual. All parts supplied are selected
specially to fit the sprayer to facilitate a
complete installation. However, NORAC
cannot guarantee all parts fit as intended
due to the variations of the sprayer by the
manufacturer. Please read this manual
in its entirety before attempting
installation.
ATTENTION:
When installing the UC4+ Spray Height
Control system please be aware that at a
point in the installation your sprayer booms
will be inoperative until the installation is
complete. Any installation procedure
requiring boom movement will need
to be done first. Once the hydraulics
have been disconnected you must complete
the electrical installation before the booms
become operative.
3
3 PARTS LISTS
The parts that come with your UC4+ Sprayer Boom System are listed in Table 1. The item number on
the left side of this table references each part.
Please ensure that all parts in your kit are present before proceeding with your installation.
Table 1 – Nitro 3200 Series Spray Height Control system Parts
Item Part Number Name Quantity
B05 44706-01 KIT CABLE TIE BLACK 10 PCS 21 IN 150 PCS 7.5 IN 1
B10 44700-05 MOUNTING BRACKET VALVE NITRO BC KIT 1
B11 44743 MOUNTING BRACKET MAIN LIFT SENSOR UC4 PLUS 1
B16 44701-01 KIT ACCESS PANEL CAB 1
B19 44729 MOUNTING BRACKET NITRO UNIVERSAL SPRING BREAKAWAY 2
C01 44662B-40 CABLE UC3 SENSOR TRUNK AMPF TO AMPF BLACK STANDARD 40FEET 1
C02 44668 CABLE UC3 SENSOR BRANCH 1 AMP RECEPT 3 AMP PLUG BC 1
C02B 44664 CABLE UC4 CAN NODE DUAL 5 FT 1
C03 44656D CABLE VALVE VARIABLE RATE DT 1
C04 44651 CABLE VALVE EXTENSION 1
C06 44687 CABLE UC3 SENSOR TRUNK PT EXTENSION AMPM TO AMPF BLACK 1
C10 44650-22 CABLE POWER UC3 BC NITRO 1
C11 44688 CABLE VALVE DISCONNECT EXTENSION 4FT 1
E01 4461BC+ UC4 PLUS BOOM CONTROL PANEL 1
E02 44631 UC4 ULTRASOUND SENSOR 3
E03 45000* UC4 PLUS ROLL SENSOR W TEMPERATURE PROBE VER. 2 1
E04 45001* UC4 PLUS ROLL SENSOR VER. 2 1
H04 44863-39 HOSE ASSEMBLY 122R2-06 86 IN L 6FORX45 8FORX90 2
H06 44863-42 HOSE ASSEMBLY 122R2-06 110 IN L 6FORX90 8FORX 1
H08 44863-43 HOSE ASSEMBLY 122R2-06 144 IN L 6FORX90 8FORX 1
H20 44865-40 HYDRAULICS FITTING KIT - NT4 1
M01 446BC+MAN7 OPERATOR MANUAL UC4+ SPRAY HEIGHT CONTROL 1
M10 UC4+BC+NT3-INST MANUAL INSTALLATION UC4+ NITRO (BLOCK SERIAL # 21.12733 AND HIGHER) 1
V01 44963D VALVE BLOCK ASSEMBLY 2 STATION CC/LS PROP DT 4 BOLT 1
* For systems purchased BEFORE October 1, 2011, the roll sensor part numbers are 44641 and 44642.
4
Table 2 - 44865-40 - Hydraulics Fittings Kit Details
Item Part Number Name Quantity
Picture
F01 104369 PLUG - 6MBP 2
F02 44917 MALE ADAPTER - 6MB-6MOR 4
F04 104886 MALE ADAPTER - 8MB-8MOR 2
F05 104884 MALE TO FEMALE ADAPTER - 6MOR 8FORX 2
F06 105184 .018" INLINE ORIFICE - O-RING GROOVE ON FACE 2
F07 106156 MALE TO FEMALE ADAPTER - 8MOR 6FOR 2
F08 44948 ORIFICE INSERT .067" 2
F09 101827 PLUG - 8MBP 2
F11 104885 TEE ADAPTER - 8FORXR 8MORT 2
F12 44928 ORIFICE INSERT .047 IN ONE WAY 2
F13 104592 O-RING HYD 3/8 IN FLAT FACE 2
5
6 M B - 6 M OR X 90
SIZE IN
1/16TH'S
GENDER: MALE
OR FEMALE
90° ANGLE
SWIVEL
TYPE
GENDER
SIZE
TYPE:
B - ORB
J - JIC
OR - FLAT
FACE
P - PIPE
Fitting Name
Example:
Note: Not all fittings are required for this kit.
Note: Fittings F05, F06, F07 are not required if the sprayer does not have wing
accumulators.
The use of dielectric grease is not recommended on any NORAC electrical connections.
To ensure all stainless steel hardware does not gall or seize apply a light coating of the
supplied Permatex Anti-seize grease to all threaded parts upon installation. Permatex
Anti-seize lubricant is preferred, but other similar anti-seize products may be used.
6
The parts that come with your UC4+ Spray Height Control system are shown below in
their general installation configuration.
Figure 2 – UC4+ Spray Height Control Components
7
Figure 3 – Hydraulic Plumbing Schematic
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