Monte Carlo Fan Company 5YK52 Series Instruction manual

Owner’s Guide and Installation Manual

Total fan weight

DATE OF PURCHASE:

MODEL NUMBER:

RETAILER NAME:

RETAILER ADDRESS:

Attach sales receipt to this card and retain as yourproof of purchase

To register your fixture, please visit our website www.montecarlofans.com

5YK52XXX Series Fan

CUL Model NO. : 5YK52XXX

7.6 kgs

16.72 lbs

Cautions and Warnings

WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING

READ AND SAVE THESE INSTRUCTIONS

Customer Service

800-969-3347

Customer Service Center

7400 Linder Ave.

Skokie, IL 60077

www.montecarlofans.com

Installation work and electrical wiring must be done by qualiﬁed person(s) in accordance with applicable codes and standards (ANSI/NFPA

70) including ﬁre-rated construction.

Use this unit only in the manner intended by the manufacturer. If you have any questions contact the manufacturer.

After making the wire connections, the wires should be spread apart with the grounded conductor and the equipment-grounding conductor

on one side of the outlet box and ungrounded conductor on the other side of the outlet box. The splices, after being made, should be

turned upward and pushed carefully up into the outlet box.

WARNING: Before you begin installing the fan, servicing or cleaning unit, Switch power off at Service panel and lock service disconnecting

means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a

prominent warning device, such as a tag, to the service panel.

Be cautious! Read all instructions and safety information before installing your new fan. Review the accompanying assembly diagrams.

When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.

Make sure the installation site you choose allows the fan blades to rotate without any obstructions. Allow a minimum clearance of 7 feet

from the ﬂoor to the trailing edge of the blade.

WARNING: To Reduce The Risk Of Fire, Electric Shock, or Personal Injury, Mount To Outlet Box Marked “Acceptable for Fan Support of

15.9 kg (35 lbs) or less” And Use Mounting Screws Provided With The Outlet Box.

CAUTION: For Compliance with Local Codes and Regulations, If Installing The Secondary Support Safety Cable in the U.S., Do Not Remove

Knockouts In The Outlet Box. Mount the secondary support safety cable through the reserved nail/screw hole on the outlet box to the

building structure (or the ceiling joist).

WARNING: To reduce the risk of personal injury, do not bend blade holders during installation to motor, balancing or during cleaning. Do

not insert foreign object between rotating blades.

Attach the mounting bracket using only the hardware supplied with the outlet box.

WARNING: To reduce the risk of ﬁre or electric shock, do not use this fan with any unveriﬁed solid state fan speed control device, or

variable speed control.

If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application.

Never place a switch where it can be reached from a tub or shower.

The combustion airﬂow needed for safe operation of fuel-burning equipment may be affected by this unit’s operation. Follow the heating

equipment manufacturer’s guideline safety standards such as those published by the National Fire Protection Association (NFPA), and the

American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and the local code authorities.

CAUTION: To Reduce the Risk of Electric Shock, Disconnect the electrical supply circuit to the fan before installing the light kit.

All set screws must be checked and tightened where necessary before installation.

Tools Required for Assembly (not included): Electrical Tape, Phillips Screwdriver, Pliers, Safety Glasses, Stepladder and Wire Strippers

1 2 3

4 5 6

OFF

Before you begin installing the fan, Switch

power off at Service panel and lock

service disconnecting means to prevent

power from being switched on

accidentally. When the service

disconnecting means cannot be locked,

securely fasten a warning device, such

as a tag, to the service panel.

Use AC 120V/60HZ power supply

only.

Before installing this fan make sure the

outlet box is properly installed to the

house structure. To reduce the risk of

ﬁre, electric shock, or personal injury,

mount to outlet box or supporting system

acceptable for fan support.

(Mounting must support at least 35 lbs.)

Use metal outlet box suitable for fan

support and use only the screws provided

with the outlet box (must support 35 lbs).

Before attaching fan to outlet box, ensure

the outlet box is securely fastened by at

least two points to a structural ceiling

member ( a loose box will cause the fan to

wobble). Remove the two outlet box

screws provided with the box, aligning

the holes of the mounting bracket with

the holes of the outlet box. Reinstall the 2

outlet box screws securely.

Partially loosen downrod set screws from

yoke at top of motor assembly.

Remove preassembled cross pin and

keeper pin from downrod.

Place downrod over canopy, canopy

bottom disc and yoke cover. Thread lead

wires and safety cable from motor

assembly through downrod.

Slip downrod into motor housing yoke,

aligning holes and install cross pin and

keeper pin.

Insert cross pin through yoke and downrod

until point appears on the other side, and

insert keeper pin on cross pin.

Pull the downrod up tight against the

cross pin, and then evenly tighten the

downrod set screws on motor housing

yoke.

Place yoke cover on top housing of fan.

Warning: Cross pin and keeper pin must

be installed securely, failure to install them

will result in serious injury.

Mounting bracket

Downrod

Cross pin

Keeper pin

Downrod Mount Installation

Canopy

Downrod

Canopy bottom disc

Yoke cover

Cross pin Keeper pin

7 8 9

10 11

Grounded

wires Ungrounded

wires

Install ball end of downrod into mounting

bracket opening. Align (engage) slot on

ball with tab on mounting bracket.

Warning: Failure to align slot on ball with

tab may result in serious injury.

Important: If using the angle mount,

make sure open end of mounting bracket

is installed facing the higher point of the

ceiling and make sure the ceiling angle is

not steeper than 30º.

For Canadian installation and for USA fan

and light kit combinations over 35 lbs, in

both ﬂush and downrod modes the safety

cable must be installed into the house

structure beams using 3” lag screws,

washers and lock washers provided.

Make sure that when the safety cable is

fully extended the lead wires are longer

than the cable and no stress is placed on

the lead wires.

Note: If Installing The Secondary Support

Safety Cable in the U.S., Do Not Remove

Knockouts In The Outlet Box.

Make wiring connections using wire

connectors provided as indicated above.

White from fan to White (Neutral) from

house. Black and Blue from fan to Black

(Live) from house. Connect all green

grounded wires to Grounded wire from

House. Make sure that no ﬁlaments are

outside of the wire connectors.

After making the wire connections, the wires

should be spread apart with the grounded

conductor and the equipment-grounding

conductor on one side of the outlet box and

ungrounded conductor on the other side of

the outlet box. The splices after being made

should be turned upward and pushed carefully

up into the outlet box.

Lift Canopy allowing the 2 studs to

protrude through the canopy.

Next lift the cover ring and install knurled

nuts as shown. Tighten the knurled nuts

securely. The canopy should adjust for

any irregularity in the ceiling or Outlet

box.

Make sure the studs protruding from the

bottom of the Mounting bracket are

installed with threads all the way through

the bracket.

SAFETY CABLE INSTALLATION

Lag screw

Safety cable

Washer

Lock washer

Tab

Slot

Go to step 19 to ﬁnish

installation

Wall

switch

Power

source

White

(Neutral)

Black

(Live)

Ground/Green

Black

Blue

White

Stud

12 13 14

15 16 17

Remove every other screws from yoke

located on top of fan assembly. Keep

screws.

Note: Flush mount is not available with

vaulted ceiling.

Reinstall the 3 set screws remove in step

12. Tighten screws securely.

To prepare the fan for wiring, hang fan

onto mounting bracket by sliding the

canopy over the mounting bracket hook

(Use one of non-slotted holes on the

rim of the canopy).

For Canadian installation and for USA fan

and light kit combinations over 35 lbs, in

both ﬂush and downrod modes the safety

cable must be installed into the house

structure beams using 3” lag screws,

washers and lock washers provided.

Make sure that when the safety cable is

fully extended the lead wires are longer

than the cable and no stress is placed on

the lead wires.

Note: If Installing The Secondary Support

Safety Cable in the U.S., Do Not Remove

Knockouts In The Outlet Box.

Make wiring connections using wire

connectors provided as indicated above.

White from fan to White (Neutral) from

house. Black and Blue from fan to Black

(Live) from house. Connect all green

grounded wires to Grounded wire from

House. Make sure that no ﬁlaments are

outside of the wire connectors.

After making the wire connections, the wires

should be spread apart with the grounded

conductor and the equipment-grounding

conductor on one side of the outlet box and

ungrounded conductor on the other side of

the outlet box. The splices after being made

should be turned upward and pushed carefully

up into the outlet box.

Remove side covers from canopy

exposing 4 holes. 2 closed holes and 2

open “L” shape holes.

Place rubber pad and canopy over lead

wire and safety cable and align the larger

holes in canopy and holes on rubber pad

with the set screws on yoke.

Lag screw

Safety cable

Washer

Lock washer

Hook

SAFETY CABLE INSTALLATION

Flush Mount Installation

Side cover Rubber

pad

Wall

switch

Power

source

White

(Natural)

Black

(Live)

Black

Blue

White

Grounded/

Green

18 19

21 22

Install 2 of the screws to the side panel of

mounting bracket corresponding to the

open slotted holes on the canopy upper

rim, screws provided. Remove the thread

studs from the lower part of the mounting

bracket.

Lift fan to mounting bracket, aligning the

“L” shape holes on canopy with the

screws on the mounting bracket. Turn the

fan clockwise to lock in position. Install

the other 2 canopy mounting set screws

from the hardware pack and tighten all

screws securely.

Install blade bracket with blade by 3 blade

screws and washers provided. Tighten

screws securely. Repeat this process for

remaining blades.

Remove shipping stabilizers from motor

assembly.

Install the blade assembly to motor using

the preinstalled screws. Tighten screws

securely. Repeat this process for

remaining blade assemblies.

Loosen 2 and remove 1 preassembled

screw from top plate of switch housing.

Connect the quick connectors from fan

and switch housing. Make sure quick

connectors are clasped ﬁrmly.

Install the switch housing onto the top

plate, aligning the keyhole slots on

the switch housing with the

preassembled screws on top plate and

twist it clockwise till lock. Reinstall the

set screw removed in step 21 and

tighten all screws securely.

Install fan pull chain to preassembled pull

chain on fan. Pull chain provided.

Setting the reverse switch in the left hand

side will result in downward airﬂow and

setting the switch in the right hand side

will result in upward airﬂow.

Note: Reverse switch must be set either

way completely. If the reverse switch is

set in the middle position, fan will not

operate.

Blade bracket

Blade

Shipping stabilizers

Reverse switch

Trouble Shooting

or wiring. In some cases, these installation errors may be mistaken for defects. If you experience any faults,

installation, please call our Customer Service Center at the

number printed on your parts list insert sheet.

Warning

means to prevent power from being switched on accidentally. When the service disconnecting means cannot be

locked, securely fasten a prominent warning device, such as a tag, to the service panel.

1.Check main and branch circuit fuses or circuit breakers.

2.Check line wire connections to fan and switch wire connections in switch housing.

CAUTION

either way. Fan will not operate when switch is in the middle.

4.If this fan uses remote controller, make sure dip switches are setting properly and make

1.Check to make sure all screws in motor housing are snug (not over tightened).

2.Check to make sure the screws which attach the fan blade holder to the motor are tight.

3.Check to make sure wire nut connectors in switch housing are not rattling against each

other or against the interior wall of the switch housing.

CAUTION

4.Check to be sure light bulb is tight in socket and not touching the glass shade.

5.Some fan motors are sensitive to signals from Solid State variable speed controls.

6.Allow "break-in" periodof 24 hours. Most noisesassociated with a new fan will disappear

after this period.

1.If this is a downrod mount fan, make sure the ridge on mounting bracket engages the

notch in the downrod ball.

2.Make sure that canopy, mounting bracket or mounting plate are tightened securely to

4.Check that all blade holders are tightened securely to motor.

5.Most fan wobble problems are caused when blade levels are unequal. Check this level by

selecting a point on the ceiling above the tip of one of the blades. Measure this distance

from blade tip to ceilng. Keeping measure within 1/8", rotate the fan until the next blade

is positioned for measurement. Repeat for each blade. If all blade levels are not equal,

you can adjust blade levels by the following procedure. To adjust a blade tip down, insert

a washer (not supplied) between the blade and blade holder at the screw closest to the

motor. To adjust a blade tip up, insert washer (not supplied) between the blade and blade

holder at the two screws farthest from the motor. Reverse the position of the washer if

blades mount from top of blade.

6.If blade wobble is still noticeable, interchanging two adjacent (side by side) blades can

redistribute the weight and possibly result in smoother operation.

If the above steps do not eliminate the wobble problem, you will need to dynamic balance

your fan with balancing kit provided.

1.Check blue wire from fan to make sure it is connected to hot wire from house.

2.Check for loose or disconnected wires in fan switch housing.

3.Check for loose or disconnected wires in light kit.

4.Check for faulty light bulb and make sure bulb is tight in socket.

5.Remove light kit and check the plug connections if they are present.

6.If this fan uses remote controller, make sure dip switches are setting properly and make

CAUTION: Make sure main power is turned off before entering switch housing and/or

canopy.

2. If fan sounds noisy:

3. If fan wobbles:

4. If light does not work:

1. If fan does not start:

Trouble Suggested Remedy

Nov.2018

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