Mitsubishi Electric MELSERVO MR-HP30KA User manual

General-Purpose AC Servo

MODEL

MR-HP30KA/55KA4

CONVERTER UNIT

INSTRUCTION MANUAL

Large-Capacity Servo

Manual Name Manual N0.

MR-J2S- A Servo Amplifier Instruction Manual

Servo Motor Instruction Manual

SH(NA)030006

SH(NA)3181

MR-J2S- B Servo Amplifier Instruction Manual

Servo Motor Instruction Manual

SH(NA)030007

SH(NA)3181

MR-H AN Servo Amplifier Instruction Manual

Servo Motor Instruction Manual

SH(NA)3190

SH(NA)3181

MR-H BN Servo Amplifier Instruction Manual

Servo Motor Instruction Manual

SH(NA)3192

SH(NA)3181

MR-J2S- A Servo Amplifier Instruction Manual

Servo Motor Instruction Manual

SH(NA)030006

SH(NA)3181

MR-J2S-30KA4 to 55KA4

MR-J2S- B Servo Amplifier Instruction Manual

Servo Motor Instruction Manual

SH(NA)030007

SH(NA)3181

MR-J2S-30KB4 to 55KB4

MR-H AN Servo Amplifier Instruction Manual

Servo Motor Instruction Manual

SH(NA)3190

SH(NA)3181

MR-H30KAN4 to 55KAN4

MR-H BN Servo Amplifier Instruction Manual

Servo Motor Instruction Manual

SH(NA)3192

SH(NA)3181

MR-H30KBN4 to 55KBN4

MR-J2S-30KA 37KA

MR-J2S-30KB 37KB

MR-H30KAN 37KAN

MR-H30KBN 37KBN

The corresponding manuals indicated below are required to use the Large-Capacity Servo.

Downloaded from ManualsNet.com search engine

A - 1

Safety Instructions

(Always read these instructions before using the equipment.)

Do not attempt to install, operate, maintain or inspect the servo amplifier and servo motor until you have read

through this Specifications and Instruction guide, Installation guide, Servo motor Instruction Manual and

appended documents carefully and can use the equipment correctly. Do not use the servo amplifier and servo

motor until you have a full knowledge of the equipment, safety information and instructions.

In this Instruction Manual, the safety instruction levels are classified into "WARNING" and "CAUTION".

WARNING Indicates that incorrect handling may cause hazardous conditions,

resulting in death or severe injury.

CAUTION Indicates that incorrect handling may cause hazardous conditions,

resulting in medium or slight injury to personnel or may cause physical

damage.

Note that the CAUTION level may lead to a serious consequence according to conditions. Please follow the

instructions of both levels because they are important to personnel safety.

What must not be done and what must be done are indicated by the following diagrammatic symbols:

: Indicates what must not be done. For example, "No Fire" is indicated by .

: Indicates what must be done. For example, grounding is indicated by .

In this Specifications and Instruction Manual, instructions at a lower level than the above, instructions for other

functions, and so on are classified into "POINT".

After reading this installation guide, always keep it accessible to the operator.

Downloaded from ManualsNet.com search engine

A - 2

1. To prevent electric shock, note the following:

CAUTION

Before wiring or inspection, switch power off and wait for more than 20 minutes. Then, confirm the voltage

is safe with voltage tester. Otherwise, you may get an electric shock.

Connect the Converter unit to ground.

Any person who is involved in wiring and inspection should be fully competent to do the work.

Do not attempt to wire the converter unit until they have been installed. Otherwise, you may get an electric

shock.

Operate the switches with dry hand to prevent an electric shock.

The cables should not be damaged, stressed loaded, or pinched. Otherwise, you may get an electric

shock.

During power-on or operation, do not open the front cover of the converter unit and the servo amplifier.

You may get an electric shock.

Do not operate the Converter unit and the servo amplifier with the front cover removed. High-voltage

terminals and charging area are exposed and you may get an electric shock.

Except for wiring or periodic inspection, do not remove the front cover even if the power is off.

The Converter unit is charged and you may get an electric shock.

2. To prevent fire, note the following: CAUTION

Do not install the converter unit and regenerative brake resistor on or near combustibles.

Otherwise a fire may cause.

When the converter unit has become faulty, switch off the main converter unit power side.

continuous flow of a large current may cause a fire.

When a regenerative brake resistor is used, use an alarm signal to switch main power off. Otherwise, a

regenerative brake transistor fault or the like may overheat the regenerative brake resistor, causing a fire.

3. To prevent injury, note the follow CAUTION

Only the voltage specified in the Instruction Manual should be applied to each terminal, Otherwise, a

burst, damage, etc. may occur.

Connect the terminals correctly to prevent a burst, damage, etc.

Ensure that polarity ( , ) is correct. Otherwise, a burst, damage, etc. may occur.

Take safety measures, e.g. provide covers, to prevent accidental contact of hands and parts (cables, etc.)

with the servo amplifier heat sink, regenerative brake resistor, servo motor, etc. since they may be hot

while power is on or for some time after power-off. Their temperatures may be high and you may get burnt

or a parts may damaged.

During operation, never touch the rotating parts of the servo motor. Doing so can cause injury.

Downloaded from ManualsNet.com search engine

A - 3

4. Additional instructions

The following instructions should also be fully noted. Incorrect handling may cause a fault, injury, electric

shock, etc.

(1) Transportation and installation CAUTION

Transport the products correctly according to their masses.

Stacking in excess of the specified number of products is not allowed.

Do not climb or stand on servo equipment. Do not put heavy objects on equipment.

The Converter unit must be installed in the specified direction.

Leave specified clearances between the Converter unit and control enclosure walls or other equipment.

Do not install or operate the Converter unit which has been damaged or has any parts missing.

Provide adequate protection to prevent screws and other conductive matter, oil and other combustible

matter from entering the Converter unit.

Do not drop or strike converter unit or servo motor. Isolate from all impact loads.

Use the servo amplifier and servo motor under the following environmental conditions:

Conditions

Environment Converter unit/Servo amplifier

[]0to55 (non-freezing)

During

operation [] 32 to 131 (non-freezing)

[ ] 20 to 65 (non-freezing)

Ambient

temperature In storage[]4 to 149 (non-freezing)

In operation 90%RH or less (non-condensing)

Ambient

humidity In storage 90%RH or less (non-condensing)

Ambience Indoors (no direct sunlight) Free from corrosive gas, flammable gas, oil mist, dust and

dirt

Altitude Max. 1000m (3280 ft) above sea level

[m/s2]5.9orless

Vibration [ft/s2] 19.4 or less

When the equipment has been stored for an extended period of time, consult Mitsubishi.

(2) Wiring CAUTION

Wire the equipment correctly and securely.

The surge absorbing diode installed on the DC output signal relay must be wired in the specified direction.

Otherwise, the emergency stop and other protective circuits may not operate.

VIN

(24VDC)

Control

output

signal

VIN

(24VDC)

Control

output

signal

Servo Amplifier

Converter unit Servo Amplifier

Converter unit

Downloaded from ManualsNet.com search engine

A - 4

(3) Test run adjustment CAUTION

Before operation, check the parameter settings. Improper settings may cause some machines to perform

unexpected operation.

The parameter settings must not be changed excessively. Operation will be insatiable.

(4) Usage CAUTION

Provide an external emergency stop circuit to ensure that operation can be stopped and power switched

off immediately.

Any person who is involved in disassembly and repair should be fully competent to do the work.

Do not modify the equipment.

Use a noise filter, etc. to minimize the influence of electromagnetic interference, which may be caused by

electronic equipment used near the servo amplifier.

(5) Corrective actions CAUTION

When any alarm has occurred, eliminate its cause, ensure safety, and deactivate the alarm before

restarting operation.

(6) Maintenance, inspection and parts replacement

CAUTION

With age, the electrolytic capacitor of the servo amplifier will deteriorate. To prevent a secondary accident

due to a fault, it is recommended to replace the electrolytic capacitor every 10 years when used in general

environment.

Please consult our sales representative.

(7) General instruction

To illustrate details, the equipment in the diagrams of this Specifications and Instruction Manual may have

been drawn without covers and safety guards. When the equipment is operated, the covers and safety

guards must be installed as specified. Operation must be performed in accordance with this Specifications

and Instruction Manual.

About processing of waste

When you discard servo amplifier, a battery (primary battery), and other option articles, please follow the law of

each country (area).

Downloaded from ManualsNet.com search engine

A - 5

FOR MAXIMUM SAFETY

This product is not designed or manufactured to be used in equipment or systems in situations that can

affect or endanger human life.

When considering this product for operation in special applications such as machinery or systems used in

passenger transportation, medical, aerospace, atomic power, electric power, or submarine repeating

applications, please contact your nearest Mitsubishi sales representative.

Although this product was manufactured under conditions of strict quality control, you are strongly advised

to install safety devices to forestall serious accidents when it is used in facilities where a breakdown in the

product is likely to cause a serious accident.

EEP-ROM life

The number of write times to the EEP-ROM, which stores parameter settings, etc., is limited to 100,000. If

the total number of the following operations exceeds 100,000, the servo amplifier and/or converter unit may

fail when the EEP-ROM reaches the end of its useful life.

Write to the EEP-ROM due to parameter setting changes

Home position setting in the absolute position detection system

Write to the EEP-ROM due to device changes

Downloaded from ManualsNet.com search engine

A - 6

COMPLIANCE WITH EC DIRECTIVES

1. WHAT ARE EC DIRECTIVES?

The EC directives were issued to standardize the regulations of the EU countries and ensure smooth

distribution of safety-guaranteed products. In the EU countries, the machinery directive (effective in

January, 1995), EMC directive (effective in January, 1996) and low voltage directive (effective in January,

1997) of the EC directives require that products to be sold should meet their fundamental safety

requirements and carry the CE marks (CE marking). CE marking applies to machines and equipment

into which servo amplifiers have been installed.

(1) EMC directive

The EMC directive applies not to the servo units alone but to servo-incorporated machines and

equipment. This requires the EMC filters to be used with the servo-incorporated machines and

equipment to comply with the EMC directive. For specific EMC directive conforming methods, refer to

the EMC Installation Guidelines (IB(NA)67310).

(2) Low voltage directive

The low voltage directive applies also to servo units alone. Hence, they are designed to comply with

the low voltage directive.

This servo is certified by TUV, third-party assessment organization, to comply with the low voltage

directive.

(3) Machine directive

Not being machines, the servo amplifiers need not comply with this directive.

2. PRECAUTIONS FOR COMPLIANCE

(1) Servo amplifiers and servo motors used

Use the converter unit, servo amplifiers and servo motors which comply with the standard model.

Converter unit :MR-HP30KA MR-HP55KA4

Servo amplifier series :MR-J2S-30K MR-J2S-37K

MR-J2S-30K 4 to MR-J2S-55K 4

Servo motor series :HA-LFS

(2) Configuration

NFB MC M

No-fuse

breaker Magnetic

contactor

Reinforced

insulating type

24VDC

power

supply

Servo

amplifier

Servo

motor

Control box

(3) Environment

Operate the servo amplifier at or above the contamination level 2 set forth in IEC60664-1. For this

purpose, install the servo amplifier in a control box which is protected against water, oil, carbon, dust,

dirt, etc. (IP54).

Downloaded from ManualsNet.com search engine

A - 7

(4) Power supply

(a) Operate the servo amplifier to meet the requirements of the overvoltage category III set forth in

IEC60664-1.

(b) When supplying interface power from external, use a 24VDC power supply which has been

insulation-reinforced in I/O.

(5) Grounding

(a) To prevent an electric shock, always connect the protective earth (PE) terminals (marked ) of the

servo amplifier to the protective earth (PE) of the control box.

(b) Do not connect two ground cables to the same protective earth (PE) terminal. Always connect the

cables to the terminals one-to-one.

PE terminals PE terminals

of the servo amplifier must be connected to the corresponding earth terminals.

(6) Wiring

The cables to be connected to the terminal block of the servo amplifier must have crimping terminals

provided with insulating tubes to prevent contact with adjacent terminals.

Crimping terminal

Insulating tube

Cable

(7) Auxiliary equipment and options

(a) The no-fuse breaker and magnetic contactor used should be the EN or IEC standard-compliant

products of the models described in Section 10.1.3, 10.2.3.

(b) The sizes of the cables described in Section 10.3.3 meet the following requirements. To meet the

other requirements, follow Table 5 and Appendix C in EN60204-1.

Ambient temperature: 40 (104) [ ( )]

Sheath: PVC (polyvinyl chloride)

Installed on wall surface or open table tray

Servo amplifier (Note) Recommended EMC filter

MR-J2S-30KA/B MR-J2S-37KA/B TF3150C-TX

MR-J2S-30KA4/B4 to MR-J2S-45KA4/B4) TF3150C-TX

MR-J2S-55KA4/B4 TF3200C-TX

Note. Soshin Electric A surge protector is separately required to use any of these EMC filters.

(Refer to the EMC Installation Guidelines)

(8) Performing EMC tests

When EMC tests are run on a machine/device into which the servo amplifier has been installed, it

must conform to the electromagnetic compatibility (immunity/emission) standards after it has

satisfied the operating environment/electrical equipment specifications.

For the other EMC directive guidelines on the servo amplifier, refer to the EMC Installation

Guidelines(IB(NA)67310).

Downloaded from ManualsNet.com search engine

A - 8

CONFORMANCE WITH UL/C-UL STANDARD

(1) Servo amplifiers and servo motors used

Use the converter unit, servo amplifiers and servo motors which comply with the standard model.

Converter unit :MR-HP30KA MR-HP55KA4

Servo amplifier series :MR-J2S-30K MR-J2S-37K

MR-J2S-30K 4 to MR-J2S-55K 4

Servo motor series :HA-LFS

(2) Installation

Install a fan of 100CFM (2.8 m3/min) air flow 4 [in] (10.16 [cm]) above the servo amplifier or provide

cooling of at least equivalent capability.

(3) Short circuit rating

This servo amplifier conforms to the circuit whose peak current is limited to 5000A or less. Having

been subjected to the short-circuit tests of the UL in the alternating-current circuit, the servo

amplifier conforms to the above circuit.

(4) Capacitor discharge time

The capacitor discharge time is as listed below. To ensure safety, do not touch the charging section for

20 minutes after power-off.

Converter unit Servo amplifier Discharge time [min]

MR-J2S-30KA/B

MR-HP30KA MR-J2S-37KA/B

MR-J2S-30KA4/B4

MR-J2S-37KA4/B4

MR-J2S-45KA4/B4

MR-HP55KA4

MR-J2S-55KA4/B4

(5) Options and auxiliary equipment

Use UL/C-UL standard-compliant products.

(6) Attachment of a servo motor

For the flange size of the machine side where the servo motor is installed, refer to “CONFORMANCE

WITH UL/C-UL STANDARD” in the Servo Motor Instruction Manual.

(7) About wiring protection

For installation in United States, branch circuit protection must be provided, in accordance with the

National Electrical Code and any applicable local codes.

For installation in Canada, branch circuit protection must be provided, in accordance with the Canada

Electrical Code and any applicable provincial codes.

Downloaded from ManualsNet.com search engine

A - 9

If it is the first time for you to use this servo, the optionally available Instruction Manual and Servo Motor

Instruction Manual are required in addition to this Specifications and Installation Guide. Always purchase them

and use the servo safely.

Relevant manuals

MR-J2S-30KA 37KA MR-J2S-30KA4 to 55KA4

Manual Name Manual No. Manual Name Manual No.

MR-J2S- A Servo Amplifier

Instruction Manual SH(NA)030006 MR-J2S- A Servo Amplifier

Instruction Manual SH(NA)030006

Servo Motor Instruction Manual SH(NA)3181 Servo Motor Instruction Manual SH(NA)3181

MR-J2S-30KB 37KB MR-J2S-30KB4 to 55KB4

Manual Name Manual No. Manual Name Manual No.

MR-J2S- B Servo Amplifier

Instruction Manual SH(NA)030007 MR-J2S- B Servo Amplifier

Instruction Manual SH(NA)030007

Servo Motor Instruction Manual SH(NA)3181 Servo Motor Instruction Manual SH(NA)3181

MR-H30KAN 37KAN MR-H30KAN4 to 55KAN4

Manual Name Manual No. Manual Name Manual No.

MR-H AN Servo Amplifier

Instruction Manual SH(NA)3190 MR-H AN Servo Amplifier

Instruction Manual SH(NA)3190

Servo Motor Instruction Manual SH(NA)3181 Servo Motor Instruction Manual SH(NA)3181

MR-H30KBN 37KBN MR-H30KBN4 to 55KBN4

Manual Name Manual No. Manual Name Manual No.

MR-H BN Servo Amplifier

Instruction Manual SH(NA)3192 MR-H BN Servo Amplifier

Instruction Manual SH(NA)3192

Servo Motor Instruction Manual SH(NA)3181 Servo Motor Instruction Manual SH(NA)3181

Downloaded from ManualsNet.com search engine

This manual suits for next models

Table of contents

Other Mitsubishi Electric Servo Drive manuals

Mitsubishi Electric

Mitsubishi Electric Melservo-H Series User manual

Mitsubishi Electric

Mitsubishi Electric MR-J4-10B(-RJ) User manual

Mitsubishi Electric

Mitsubishi Electric MELSERVO-J4 series User manual

Mitsubishi Electric

Mitsubishi Electric MELSERVO HG-MR User manual

Mitsubishi Electric

Mitsubishi Electric MR-J2S-60A4 Quick guide

Mitsubishi Electric

Mitsubishi Electric Melservo-J3 Series MR-J3-B User manual

Mitsubishi Electric

Mitsubishi Electric MR-JET- G Series User manual

Mitsubishi Electric

Mitsubishi Electric MELSERVO-J4 series User manual

Mitsubishi Electric

Mitsubishi Electric MELSERVO-J5 MR-J5-G Series User manual

Mitsubishi Electric

Mitsubishi Electric TM-RFM Series User manual

Mitsubishi Electric

Mitsubishi Electric MR-D30 User manual

Mitsubishi Electric

Mitsubishi Electric Melservo-J3 Series MR-J3-B User manual

Mitsubishi Electric

Mitsubishi Electric MR-J4 B Series User manual

Mitsubishi Electric

Mitsubishi Electric MR-J4-10A(-RJ) User manual

Mitsubishi Electric

Mitsubishi Electric MR-J2S-*A series User manual

Mitsubishi Electric

Mitsubishi Electric MR-J5 Series User manual

Mitsubishi Electric

Mitsubishi Electric FR-E700EX User manual

Mitsubishi Electric

Mitsubishi Electric HG-KN User manual

Mitsubishi Electric

Mitsubishi Electric MR-J4-*B-RJ010 Series User manual

Mitsubishi Electric

Mitsubishi Electric MR-J5 Series User manual

Mitsubishi Electric

Mitsubishi Electric MR-J4W2-0303B6 User manual

Mitsubishi Electric

Mitsubishi Electric MELSERVO MR-J4-B Series User manual

Mitsubishi Electric

Mitsubishi Electric FR-E700EX User manual

Mitsubishi Electric

Mitsubishi Electric MRZJW3- SETUP161E User manual

Popular Servo Drive manuals by other brands

Robotis

Robotis XH430-W350-T manual

NTI AG

NTI AG LinMot C1250 Series installation guide

Welcon

Welcon WE2A D048 Series Hardware manual

Parallax

Parallax 900-00005 manual

Festo

Festo TP 1410 manual

Axor

Axor MAGNUM 400 Service manual

Siemens

Siemens SINAMICS S120 Getting started

Danfoss

Danfoss 176F6494 installation instructions

THORLABS

THORLABS TDC001 user guide

TECO

TECO JSDAP Series manual

Rockwell Automation

Rockwell Automation Allen-Bradley Kinetix 6000 user manual

GSK

GSK DA98D user manual

Lenze

Lenze m850 Mounting and switch-on instructions

Baumuller

Baumuller b maXX 3000 Instruction handbook

Baumuller

Baumuller b maXX 5000 Instruction handbook

Baumuller

Baumuller b maXX 5500 Instruction handbook

Danfoss

Danfoss VLT HVAC Drive FC 102 operating instructions

Omron

Omron CK5M-CPU 1 Series Startup guide