Mercia Garden Products 0628CSNE0404HGDD2SW-V1 Instruction manual

P 1

2mm Drill bit

Winter = High Moisture = Expansion

Summer = Low Moisture = Contraction

All buildings should be

erected by two adults

For ease of assembly, you

MUST pilot drill all screw

holes and ensure all screw

heads are countersunk.

CAUTION

Every eort has been made during the

manufacturing process to eliminate the

prospect of splinters on rough surfaces of the

timber. You are strongly advised to wear gloves

when working with or handling rough sawn

timber.

Please retain product label and instructions for future reference

General Instructions

BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY

- Check the pack and make sure you have all the parts listed.

- When you are ready to start, make sure you have the right tools at hand (not supplied)

including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm

bit.

- Ensure there is plenty of space and a clean dry area for assembly.

TIMBER

As with all natural materials, timber can be aected during various weather conditions.

For the duration of heavy or extended periods of rain, swelling of the wood panels may

occur. Warping of the wood may also occur during excessive dry spells due to an interior

moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is

suggested that the outdoor building is sprayed with water during extended periods of

warm sunshine and sheltered as much as possible during rain or snow.

BUILDING A BASE

When thinking about where the building and base are going to be constructed:

Ensure that there will be access (60cm) to all sides for maintenance work and annual

treatment.

Ensure the base is level and is built on rm ground, to prevent distortion. Refer to

diagrams for the base dimensions. The base should be slightly smaller than the external

measurement of the building, i.e. The cladding should overlap the base, creating a run

o for water. It is also recommended that the oor be at least 25mm above the

surrounding ground level to avoid ooding.

TYPES OF BASE

- Concrete 75mm laid on top of 75mm hard-core.

- Slabs laid on 50mm of sharp sand.

Whilst all products manufactured are made to the highest standards of Safety and in

the case of childrens products independently tested to EN71 level, we cannot accept

responsibility for your safety whilst erecting or using this product.

Refer to the instructions pages for your specic product code

For ease of assembly use a

rubber mallet to t the log

boards. Do NOT use a heavy

hammer.

Ensure to measure and check before cutting

boards.

It is advisable to use a hand

saw when cutting roof and

oor boards.

0628CSNE0404HGDD2SW-V1

28MM LOG CABIN, CORNER STANDARD, NO EXTRAS, 4X4M, HALF GLAZED DOUBLE

DOORS, TWO SHORT WINDOWS.

For assistance please contact customer care on: 01636 821215

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

To ensure log boards are even, use a spirit

level to check each layer has been installed

correctly.

Measure

under the

head

Measure

overall

length

Screws & Nails Bolts

To identify the xings

required for each step use a

measuring tape.

P 2

0628CSNE0404HGDD2SW-V1

Please retain product label and instructions for future reference

Before assembly

please make sure you have a

suitable base ready to erect your

building

MADE IN GREAT BRITAIN

Overall Dimensions:

Width = 4090mm

Depth = 4150mm

Height = 2867mm

Base Dimensions:

Width = 3808mm

Depth = 3808mm

Roof Assembly 1

Roof Assembly 2

Window Contents

Double Door Contents

Rain Guard QTY 2

RG2844-710 (28x44x710mm)

Door Frame Left Upright - 71x70x2065mm QTY 1

AI-0628LOGDUFL-V3

Door Frame Right Upright - 71x70x2065mm QTY 1

AI-0628LOGDUFR-V3

Door Frame Top - 84x125x1632mm QTY 1

AI-0628LOGDDTF-V3

Door Frame Bottom - 71x70x1508mm QTY 1

AI-0628LOGDDBF-V3

Door Strip - 16x60x1880mm QTY 1

S1660-1880mm

Window QTY 2

AI-06LOGDGW684X1244-V3

Window Frame Left Upright - 71x70x1412mm QTY 2

AI-0628LOGWUFL-V3

Window Frame Right Upright - 71x70x1412mm QTY 2

AI-0628LOGWUFR-V3

Window Frame Top - 84x125x805mm QTY 2

AI-0628LOGWTF-V3

Window Frame Bottom - 71x70x805mm QTY 2

AI-0628LOGWBF-V3

Rain Guard QTY 1

RG2844-1520 (28x44x1520mm)

Casement Stay QTY 2

PI-07-0187

Flag Hinge QTY 4

PI-07-0211

Mortice Lock

QTY 1

PI-07-0017

Key Plate

QTY 1

PI-07-0017

Handles (Pair)

QTY 1

PI-07-0188

Adjustable Hinge QTY 6 PI-07-0209

Tower Bolt

QTY 2

PI-07-0114

17a 17c

18 19 20 21

17b

Master Door QTY 1

(Morticed for lock)

AI-06LOGDGMD750X1900-V3

Slave DoorQTY 1

AI-06LOGDGSD750X1900-V3

P 3

Please retain product label and instructions for future reference

Starter Board - 28x66x2919mm QTY 1

LB28RG66-AGRL-2919 (1x45 deg cut top, 1x45 deg cut bottom)

Log Board - 28x120x675mm QTY 30

LB28-BGL-675 (1x45 deg cut right)

Log Board - 28x120x675mm QTY 29

LB28-BGR-675 (1x45 deg cut left)

Log Board - 28x60x675mm QTY 1

LB28H60GR-675 (1x45 deg cut right, 60mm height board)

Log Board - 28x70x675mm QTY 1

LB28-H70GL-675 (1x45 deg cut right bottom notch, 70mm height board)

Log Board - 28x120x2919mm QTY 1

LB28-J-2919 (1x45 deg cut left, 1x45 deg cut right top notch)

Log Board - 28x120x2919mm QTY 1

LB28-JD-2919 (1x45 deg cut left, 1x45 deg cut right top notch, door notch)

Log Board - 34x66x2118mm QTY 1

LB34RT66-AGL-2118 (1x45 deg cut left)

Log Board - 28x120x2110mm QTY 7

LB28-AGR-2110 (1x45 deg cut left)

Log Board - 28x120x2110mm QTY 1

LB28-J-2110 (1x45 deg cut left 50mm bottom notch)

Log Board - 28x120x2110mm QTY 1

LB28-JDL-2110 (1x45 deg cut left 50mm bottom notch, window notch)

Log Board - 28x120x2110mm QTY 1

LB28-JDR-2118 (1x45 deg cut right, window notch)

Log Board - 28x120x2110mm QTY 6

LB28-AGL-2110 (1x45 deg cut right)

Finisher Board - 28x64x2110mm QTY 1

LB28-AH64GR-2110 (64mm high board, 1x45 deg deep cut right)

Finisher Board - 28x64x4000mm QTY 1

LB28-AH64-4000 (64mm high board)

Starter Board - 28x66x4000mm QTY 1

LB28RT66-A-4000 (66mm high board)

Log Board - 28x120x4000mm QTY 40

LB28-A-4000

Finisher Board - 28x80x1287mm QTY 1

LB28RG80-CGL-1299 (1x45 deg cut right, 1287mm nished)

Finisher Board - 28x80x1287mm QTY 1

LB28RG80-CGR-1299 (1x45 deg cut left, 1287mm nished)

Finisher Board - 28x80x920mm QTY 1

LB28RG80-CGL-922 (1x45 deg cut left, 920mm nished)

Log Board - 28x120x685mm QTY 24

LB28-B-685

Finisher Board - 28x80x885mm QTY 6

LB28RG80-C-885

Finisher Board - 28x80x920mm QTY 1

LB28RG80-CGR-922(1x45 deg cut right, 920mm nished)

Bearer - 44x44x3808mm QTY 1

F4444-3808-PT

Bearer - 44x44x3720mm QTY 7

F4444-3720 -PT

Bearer - 44x44x1903mm QTY 1

F4444-G-1903 -PT

Bearer - 44x44x2658mm QTY 1

F4444-G-2658-PT

Bearer - 44x44x2807mm QTY 1

F4444-G-2807-PT

Bearer - 44x44x3126mm QTY 1

F4444-G-3126-PT

Bearer - 44x44x3444mm QTY 1

F4444-G-3444 -PT

Bearer - 44x44x2489mm QTY 1

F4444-G-2489-PT

Bearer - 44x44x1947mm QTY 1

F4444-G-1947-PT

Roof Truss - 40x140x1172mm QTY 1

AI-06LOGC4x4LRT

Roof Truss - 40x140x1172mm QTY 1

AI-06LOGC4x4RRT

Roof Truss D - 40x140x2117mm QTY 1

AI-06LOGC4RTD-V1

Roof Truss C - 40x140x2110mm QTY 1

AI-06LOGC4RTC-V1

Roof Truss E - 40x140x1540mm QTY 1

AI-06LOGC4RTE-V1

Roof Truss B - 40x140x2935mm QTY 1

AI-06LOGC4RTB-V1

Roof Truss A - 40x140x2113mm QTY 5

AI-06LOGC3RTA-V1

Roof Purlin - 45x120x2020mm QTY 1

F45120-B-2020

Bearer - 44x44x2135mm QTY 1

F4444-G-2135-PT

P 4

Please retain product label and instructions for future reference

Storm Brace - 27x44x2000mm QTY 10

F2744-2000mm

Closure Trim - 16x28x2400mm (approx length) QTY 14

S1628-2400

Fascia - 16x120x4100mm QTY 1

SR16120-4100

Felt

Fascia - 16x120x3000mm QTY 1

SR16120-3000

Roof Board Pack B QTY 2

AI-06LOGC4X4RBP2-V5

Roof Board Pack A QTY 2

AI-06LOGC4X4RBP1-V5

Roof Board Pack C QTY 1

AI-06LOGC4X4RBP3-V5

Floor Board Pack

AI-0628CSNE0404HGDD2SW-FBP-V1

Fascia - 16x120x2168mm QTY 2

S16120-G-2168 (2x14 deg cuts, length 2168)

Fascia - 16x120x2500mm QTY 2

SR16120-2500

Gable QTY 1

AI-0628LOGC4-G-V1

Roof Spacers QTY 5

PI-07-0208 (20x100x2mm)

*HINT: keep the roof board packs

seperate to prevent mixing them up.

*HINT: keep the roof board packs

seperate to prevent mixing them up.

*HINT: keep the roof board packs

seperate to prevent mixing them up.

P 5

Please retain product label and instructions for future reference

Felt Tacks x 850

Nail Bag

40mm Screw x 904

30mm Screw x 182

120mm Screw x 13

80mm Screw x 24

90mm Screw x 12

70mm Bolt Set x 20

There may be extra screws present in the nail bag

70mm Screw x 97

Pre-assembly

*Please note:

Each board interlocks at either end in a staggered pattern.

Before securing ensure that the boards are tted properly in

their respective tongues and grooves.

P 6

For assistance please contact customer care on: 01636 821215

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

Please retain product label and instructions for future reference

Pre drill

hole

70mm

screw

Step 1

Parts needed - No. 53 QTY 1

No. 54 QTY 1

No. 60 QTY 1

No. 61 QTY 1

No. 62 QTY 1

Lay the bearers (No. 53, 54, 60, 61 &

62) onto a rm and level surface

(free from areas where standing

water can collect) as shown in the

illustration.

Fix the bearers together at each

corner using 10x70mm screws,

ensuring the frame is ush.

Once fully assembled, ensure the

bearers are square by measuring

from corner to corner, as illustrate,

making sure they are an equal

measurement.

If the bearers are not alligned

equally, unscrew and adjust and

re-align accordingly.

10x70mm Screws

IMPORTANT: Pre-drill before xing screws.

Example picture

2 screws per bearer per end.

Pre drill

hole

70mm

screw

Step 2

Parts needed - No. 54 QTY 6

No. 55 QTY 1

No. 56 QTY 1

No. 57 QTY 1

No. 58 QTY 1

No. 59 QTY 1

Arrange the remaining framing

(No. 54, 55, 56, 57, 58 & 59) as

shown in the illustration.

*Ensure there is an equal amount

of space between each frame.

Check the assembled bearers sit

square using the same method

used in Step 1.

Secure each of the frames in place

using 2x70mm screws for each side

of the bearer, ensuring the bearing

remains level.

44x70mm Screws

IMPORTANT: Pre-drill before xing screws.

5454

Please retain product label and instructions for future reference

Pre drill

hole

Step 3

Parts Needed - No. 22 QTY 1

No. 30 QTY 1

No. 31 QTY 1

No. 38 QTY 1

No. 39 QTY 1

Place the starter boards (No. 22, 30 & 38) onto the assembled base frame and place the rst two log

boards (No.31 & 39) sitting in the notch as shown.

Ensure the boards sit square on the base using the same method used in Step 1. Measure from corner

to corner and ensure they are equal in measurement.

Once the boards are square, x the starter boards (No. 22, 30 & 38) in place, lift up the log boards

(No.31 & 39) and x each starter board in place.

Fix each of the starter boards to the frame by screwing through the notch into the frame with 1x70mm

screw as shown in the illustration.

5x70mm Screws

70mm

screw

1st

2nd

3rd 5th

4th

Rubber Mallet

may be required

to t parts.

Step 4

Parts needed - No. 25 QTY 1

Make the assembly level by

adding another board (No.25)

as shown in the diagram.

Fix using 1x70mm screw.

**Ensure to stagger the screws

so as not to collide with the

previous screw.

1x70mm Screws

Pre drill

hole

70mm

screw

IMPORTANT: Pre-drill before xing screws.

Rubber Mallet

may be required

to t parts.

Step 5

Parts needed - No. 23 QTY 6

No. 24 QTY 6

No. 31 QTY 5

No. 34 QTY 6

No. 39 QTY 11

Lay the rst 6 boards (No. 23,

24, 31, 34 & 39) onto the starter

boards to create your rst level,

following the method as shown

in the illustration.

Please note the right hand side

of the door will be slightly

higher. This will even out when

the rest has been assembled.

*Ensure that the boards are

level and ush with each other

as you lay each one.

31 34

Rubber Mallet

may be required

to t parts.

IMPORTANT: Pre-drill before xing screws.

P 8

Please retain product label and instructions for future reference

Step 6

Parts Needed - No. 11 QTY 1

No. 12 QTY 1

No. 13 QTY 1

No. 14 QTY 1

Arrange the left, right, top & bottom door

frames (No’s. 11, 12, 13 & 14) onto a level

surface. Secure the top and bottom frames to

the uprights using 2x80mm screw per corner,

ensuring the screws do NOT protrude through

the front of the door framing.

8x80mm Screws

Pre drill

hole

80mm

screw

IMPORTANT : Pre-drill before xing screws.

The internal lip of the door

frame should be postioned on

the inside of the building.

14 12

17a

Pre drill

hole

30mm

screw

17b

IMPORTANT : Pre-drill before xing screws.

Slave Door Master Door

Step 7

Parts Needed - No. 9 QTY 1

No. 10 QTY 1

No. 17 QTY 6

The Adjustable Door Hinge (No.17)

comes in three parts.

Fasten No. 17a into 17b as shown in the

illustration.

Place the master and slave doors

(No’s 9 & 10) onto a at surface and x the

Adjustable door hinge (No.17c) to the doors

using 3x30mm screws per hinge.

Fix 3 x Adjustable Door Hinges (No. 17a &

b) into position onto the door frame using

4x30mm screws per hinge.

*Ensure the hinges are tted to the exter-

nal of the door frame so the doors open

outwards from the log cabin.

Locate the doors into the hinges ensuring

there is equal spacing on each side between

the doors and door frame, and that the

doors open & close freely without restric-

tion.

It is important to t the doors within the

frames at this stage so that you can establish

the position of the hinges. The hinges come

in three parts. Remove the doors from the

frame after tting.

**Ensure to screw into the framing and not

into the channel.

42x30mm Screws

P 9

17a

Step 8

To adjust and align your doors:

1. Lift up the doors to separate the two

parts of the hinge.

2. Turn the rotating barrel (No.17a) in /

out to move the postion of the doors

either in or away from each other.

3. You can then place the door(s) back

on to the hinge and check the whether

they require more / less adjustments, if

further adjustments are required repeat

number 2.

Step 9

Once you have laid 6 log boards (o of the starter)

up the door section, slide the assembled door

frame over the boards resting the frame on top of

the starter board (if you have not yet assembled

the door frame refer to step 6)

*Please note: This image is for illustrative purposes

and may dier from your choice in product

(regarding door position). Nevertheless the

process of tting the door frame is the same.

Step 10

Parts needed - No. 23 QTY 12

No. 24 QTY 12

No. 29 QTY 12

No. 39 QTY 12

Following the method as shown

in the illustration, lay the next 6

boards(No. 23, 24, 29 & 39)onto

the log cabin to create your

second level.

*Ensure that the boards are

level and ush with each other

as you lay each one.

23 24

29 29

Rubber Mallet

may be required

to t parts.

Please retain product label and instructions for future reference

P 10

IMPORTANT : Pre-drill before xing screws.

Step 11

Parts Needed - No. 2 QTY 2

No. 3 QTY 2

No. 4 QTY 2

No. 5 QTY 2

Arrange the left, right, top & bottom window

frames (No’s. 2, 3, 4,& 5) onto a rm and level

surface. Secure the top and bottom frames to

the uprights using 2x80mm screw per corner,

ensuring the screws do NOT protrude through

the front of the window framing.

Use this method to construct 2 window frames.

16x80mm Screws

Pre drill

hole

80mm

screw

The internal lip of the window

frame should be postioned on

the inside of the building.

Pre drill

hole

30mm

screw

IMPORTANT: Pre-drill before xing screws.

Step 12

Parts Needed - No. 1 QTY 2

No. 7 QTY 4

Position the window (No. 1) so that it

sits centrally within the window

frame. Fix the female part of the ag

hinge (No. 7) to the window using

4x30mm screws, attach the male part

of the ag hinge (No. 7) to the

window frame using 4x30mm screws

ensuring that the window can open

and close freely.

*Ensure to attach the hinge to the

horizontal frame of the window*

Repeat this method for both windows

**It is important to t the windows

within the frame at this stage so

that you can establish the position

of the hinges. The hinges come in

two parts. Remove the window

from the frame after tting.

32x30mm Screws

Please retain product label and instructions for future reference

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