Mercia Garden Products 03WES0808-V1 Instruction manual

03WES0808-V1

8X8 SUMMERHOUSE,T&G ROOF AND FLOOR, DOUBLE DOORS, OPENING WINDOW

2mm Drill bit

x2 Winter = High Moisture = Expansion

Summer = Low Moisture = Contraction

All building’s should be

erected by two adults

For ease of assembly, you

MUST pilot drill all screw

holes and ensure all screw

heads are countersunk.

For assistance please contact customer care on: 01636 880514

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

CAUTION

Every eort has been made during the

manufacturing process to eliminate the

prospect of splinters on rough surfaces of the

timber. You are strongly advised to wear gloves

when working with or handling rough sawn

timber.

Please retain product label and instructions for future reference

General Instructions

BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY

- Check the pack and make sure you have all the parts listed.

- When you are ready to start, make sure you have the right tools at hand (not supplied)

including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm

bit.

- Ensure there is plenty of space and a clean dry area for assembly.

TIMBER

As with all natural materials, timber can be aected during various weather conditions.

For the duration of heavy or extended periods of rain, swelling of the wood panels may

occur. Warping of the wood may also occur during excessive dry spells due to an interior

moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is

suggested that the outdoor building is sprayed with water during extended periods of

warm sunshine and sheltered as much as possible during rain or snow.

Our buildings are pre treated with a water based treatment**; this only helps to protect

the product during transit and for upto 3 months against mould. To validate your

guarantee and ensure longevity of the product, it is ESSENTIAL the building is treated

with a wood preserver within the rst three months of assembly and thereafter in

accordance with the manufactures recommendations. Care must be taken to ensure

the product is placed on a suitable base.

BUILDING A BASE

When thinking about where the building and base is going to be constructed:

Ensure that there will be access to all sides for maintenance work and annual

treatment.

Ensure the base is level and is built on rm ground, to prevent distortion. Refer to

diagrams for the base dimensions, The base should be slightly smaller than the external

measurement of the building, i.e. The cladding should overlap the base, creating a run

o for water. It is also recommended that the oor be at least 25mm above the

surrounding ground level to avoid ooding.

TYPES OF BASE

- Concrete 75mm laid on top of 75mm hard-core.

- Slabs laid on 50mm of sharp sand.

Whilst all products manufactured are made to the highest standards of Safety and in

the case of childrens products independently tested to EN71 level, we cannot accept

responsibility for your safety whilst erecting or using this product.

Refer to the instructions pages for you specic product code

**Protim Aquatan T5 (621)**

Your building has been treated with Aquatan.

Aquatan is a water-based concentrate which is diluted with water, the building as been treated by the correct

application of Aquatan solution and then allowed to dry.

Aquatan is a decorative nish to colour the wood, which is applied industrially to timber fence panels and

garden buildings.

Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl

sulphosuccinat and alcohols: 2, 4, 6-trichlorophenol.

P 2

03WES0808-V1

Overall Dimensions:

Length = 2818mm

Width = 2830mm

Height = 2252mm

Base Dimensions:

Length = 2508mm

Width = 2413mm

Please retain product label and instructions for future reference

Before assembly

please make sure you have a

suitable base ready to erect your

building

MADE IN GREAT BRITAIN

Fixing Kit

Building Content

Door Gable Plain Gable Plain Side Window Side

Floor Veranda Floor Roof Qty 2 Master

Door

Slave

Door

Veranda Rail

Qty 2

Opening Window

Veranda Support - 27x44x1685mm Qty 2

Fascia - 12x95x1549mm Qty 4

Door Strip - 12x60x800mm Qty 2

Window Strip - 12x45x1055mm Qty 1

Tower Bolt Strip - 19x45x140mm Qty 2

Cover Trims - 12x30x1680mm Qty 4

Door Beading Strip - 12x17x1710mm Qty 2

Door Beading Strip - 12x17x1207mm Qty 1

Finial x2

Thinge

Qty 4

Hinge

Qty 4

Tower Bolt

Qty 2

Casement

Stay

Press Lock

Turn Button

Handle

Felt

Glazing

Qty 4

Window Beading Strip - 12x17x437mm Qty 8

Window Beading Strip - 12x17x348mm Qty 8

50mm Screw x 68

40mm Screw x 18

Felt Tacks x 120

20mm Screw x 6

30mm Screw x 45

30mm Black Screw x 68

Nail Bag

16mm Black Screw x 8

25mm Nails x 64

P 3

Please retain product label and instructions for future reference

Remove transportation

blocks from the bottom

of each panel before

beginning assembly. Each

Panel should have two

Pre Assembly

Insert the glazing sheet into the window rebate, ensure a

ush t. Attach window beading with the 25mm glazing

pins provided, x4 pins per beading. When nailing pins

protect the glazing sheet with a piece of cardboard or

similar to avoid breakage and scratches.

64x 25mm glazing pins

Step 1

Fix a Thinge to the top and bottom of each

door and a hinge in the middle and x to

the door gable using 30mm black screws.

44 x 30mm black screws

Pre drill

hole

30mm

screw

P 4

Please retain product label and instructions for future reference

For assistance please contact customer care on: 01636 880514

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

Step 2

Fix the door beading

strips to the door gable

using 4x40mm screws

for each strip.

Make sure to attatch the

strips by screwing into

the door gable through

the strip.

12 x 30mm screws

19 19

Pre drill

hole

30mm

screw

Step 3

Fix the door strips to the

master door using

3x30mm screws per strip.

6 x 30mm screws

Pre drill

hole

30mm

screw

Step 4

Place the floor on a firm and

level base, ensure base has

suitable drainage free from

areas where standing water can

collect. (See front page on base

requirements). 5

Step 5

3 x 50mm Screws

Pre drill

hole

50mm

screw

Do not secure the building to the

floor until the roof is fitted. Fix the

panels onto the floor using 50mm

screws in alignment with the floor

joists

Fix the corners with 50mm screws

as shown in diagram.

Position the panels so there is equal spacing

between the floor and cladding on all 4 sides

3x50mm Screws

P 5

Please retain product label and instructions for future reference

Step 6

9x50mm Screws

Fix the corners with 50mm

screws as shown in diagram.

Pre drill

hole

50mm

screw

Step 7

20x50mm Screws

Locate the roof panels on top of

the building, allowing 50mm

overhang to the rear.

Secure the panels in place

using 50mm screws through

the roof panels into the gable

blocks and into the side panels.

Pre drill

hole

50mm

screw

Step 8

16x50mm Screws

Once the roof is fixed attach

the building to the floor with

50 mm screws ensuring that

the screws go through to the

floor bearers.

Pre drill

hole

50mm

screw

Step 9

Place the Veranda floor central

to the front of the building

and fix in place with 50mm

screws.

Pre drill

hole

50mm

screw

4x50mm Screws

P 6

Please retain product label and instructions for future reference

Step 10

Secure the Veranda rails to the

outside edge of the veranda

floor and to the building. Fix

the Veranda support to the

front of the veranda and the

roof.

Pre drill

hole

50mm

screw

14x50mm Screws

Fit the Cover Trims to the left

and right hand side of the

building as shown in the

illustration using 30mm

screws.Trim the length of the

cover trims to the required

size before fitting if necessary.

Pre drill to avoid splitting.

Step 11

12x30mm Screws

120x Tacks

Felt

tacks

Step 12

Cut the felt into 3 sheets at 2900mm and fix

onto the roof using felt tacks as shown in

diagram ensuring there is 50mm overhang

around the sides.

P 7

Please retain product label and instructions for future reference

Step 13

16x40mm Screws

Pre drill

hole

Fit the fascias to the roof

over the felt and secure in

place with 40mm screws as

shown. ensuring the screws

go through into the roof

framing Attach the finial to

the fascias using 40mm

screws.

Pre drill to avoid splitting.

40mm

screw

Step 14

Opening Window

Fixed Window

30mm

screw

30mm

screw

16mm

screw

30mm

screw

Place the opening window strip

11mm above the window gap in the

window panel and fix with 3x30mm

screws.

If you would like the windows to be

opening use the hinges to attach

the opening window strip and the

opening window together.

Use 30mm screws to fix the hinge

to the Window Strip and 16mm

screws to fix it to the Opening

Window.

If you want to fix the opening

windows, instead of fixing

hinges to the opening window,

use 4x30mm screws to attach

the opening window to the

window panel as shown in the

diagram.

3x30mm Screws

6x30mm Screws

6x16mm Screws

4x30mm Screws

30mm

16mm

P 8

Please retain product label and instructions for future reference

Wood is a natural product and

is subject to movement with

changing weather conditions. It

is important that you t the

turn buttons and tower bolts as

per the tting instructions.

20mm

screw

Fix the casement stay to the

opening window then align

the fixings onto the window

panel frame. Ensure the case-

ment stay fits into fixings when

closed before screwing them

down using 20mm screws.

6x20mm screws per casement stay

Step 15 Step 16

Attach the Tower Bolt Strip to

top and bottom of the slave door

with 2x30mm screws. Align tower

bolts onto blocks and fix with

6x30mm black screws.

30mm

screw

Pre drill

hole

4x30mm screws

12x30mm black screws

30mm

screw

Pre drill

hole

Step 17

Attach the press lock to the master

door ensuring the keyhole lines up

with the hole in the door, fix to the

master door using 4x30mm black

screws.

4x30mm black screws

30mm

screw

Pre drill

hole

Step 18

Attach the handle to the external

side of the master door using

4x30mm black screws.

4x30mm black screws

30mm

screw

Pre drill

hole

P 9

Please retain product label and instructions for future reference

Step 19

Attach a turn button to the top

and bottom of the slave door

using 30mm black screws ensur-

ing once turned horizontal the

turn button catches the master

door.

2x30mm black screws

These turn buttons help to

keep your doors

straight during high levels and

low levels of

moisture content in the air.

30mm

screw

Pre drill

hole

It is ESSENTIAL that you apply wood

treatment immediately after the building

has been assembled.

AFTER TREATMENT:

score around protective

cover on glazing and

carefuly peel

covering back

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