Mercia Garden Products 03DTSHHP1206HGD4MW-V1 Instruction manual

P 1

Please retain product label and instructions for future reference

General Instructions

03DTSHHP1206HGD4MW-V1 & 03DTMBHP1206RFP

12x6 Clover Summerhouse

2mm Drill bit

x2 Winter = High Moisture = Expansion

Summer = Low Moisture = Contraction

All building’s should be

erected by two adults

For ease of assembly, you

MUST pilot drill all screw

holes and ensure all screw

heads are countersunk.

CAUTION

Every eort has been made during the

manufacturing process to eliminate the

prospect of splinters on rough surfaces of the

timber. You are strongly advised to wear gloves

when working with or handling rough sawn

timber.

For ease of assembly, you

will need a tape measure to

check dimensions of

components.

For assistance please contact customer care on: 01636 821215

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

Measure

under the

head

Measure

overall

length

Screws & Nails Bolts To identify the

xings required

for each step use a

measuring tape.

ANTI-ROT

GUARANTEE TODAY

PLEASE SCAN HERE:

BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY

- Check the pack and make sure you have all the parts listed.

- When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips screw-

driver, Stanley knife, Wood saw, Step ladder, Hammer and a Drill with 2mm bit.

- Ensure there is plenty of space and a clean dry area for assembly.

LOCATION FOR YOUR GARDEN BUILDING

A minimum of 60cm should be left around the perimeter of your garden building to allow access for maintenance,

annual treatment and to allow air ow around the building.

Where possible you should avoid placing your garden building underneath large trees to prevent the tree causing

damage to the building.

TIMBER

As with all natural materials, timber can be aected during various weather conditions. For the duration of heavy or

extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also occur during

excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be avoided but can be

helped. It is suggested that the outdoor building is sprayed with water during extended periods of warm sunshine

and sheltered as much as possible during rain or snow.

Once your garden building has been installed it will need to be treated as soon as possible and annually to prevent

the timber from deteriorating and to waterproof it. This is required to maintain the anti-rot guarantee.

Dip Treated buildings - Require a preservative treatment to protect against rot and decay and a waterproof treatment

to prevent water ingress

Pressure Treated buildings - Require a waterproof treatment to prevent water ingress

Log Cabins - Are supplied untreated and require a preservative and waterproong treatment.

BUILDING A BASE

When thinking about where the building and base is going to be constructed:

Ensure that there will be access to all sides for maintenance work and annual treatment.

Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base dimensions,

The base should be slightly smaller than the external measurement of the building, i.e. The cladding should overlap

the base, creating a run o for water. It is also recommended that the oor be at least 25mm above the surrounding

ground level to avoid ooding.

TYPES OF BASE

- Concrete 75mm laid on top of 75mm hard-core.

- Slabs laid on 50mm of sharp sand.

Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens

products independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting or

using this product.

Refer to the instructions pages for your specic product code

**Protim Aquatan T5 (621)**

Your building has been dip treated with Aquatan.

Aquatan is a water-based concentrate which is diluted with water, the building as been treated by the correct

application of Aquatan solution and then allowed to dry.

Aquatan is a decorative nish to colour the wood, which is applied industrially to timber fence panels and

garden buildings.

Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl

sulphosuccinat and alcohols: 2, 4, 6-trichlorophenol.

P 2

Please retain product label and instructions for future reference

03DTSHHP1206HGD4MW-V1 & 03DTMBHP1206RFP

Floor Panel

AI-R11MBF1175X1753-V1

QTY 2

Back Panel

AI-S11SHPP1180X2016

QTY 2

Side Window Panel

AI-03S11SH1SFWC1094X2016

QTY 2

Front Window Panel

AI-03S11SH1FSFWC710X2016-V1

QTY 2

Right Roof 8Ft

AI-S11MBANGRR1213X1028-V1

QTY 2

Left Roof 8Ft

AI-S11MBANGRL1213X1028-V1

QTY 2

Centre Roof

AI-S11MBSHPR1226X1028-V1

QTY 2

Plain Panel

AI-S11SHPP613X2016-V1

QTY 6

Small Floor

AI-R11MBF613X1753-V1

QTY 2

6Ft Roof

AI-S11MBDANGR1830X1028-V1

QTY 2

Upper Door Panel

AI-S11SHPPBF940X242-V1

QTY 1

Master Door

AI-STDHGMD475X1715-V1

QTY 1

Secondary Door

AI-STDHGPD475X1715-V1

QTY 1

12345

679

Fascia - 12x95x1920mm QTY 3

SR1295-1920mm

Cover Trim - 12x40x1970mm QTY 12

S1240-1970mm

Door Frame Strip - 12x40x1740mm QTY 2

S1240-1740mm

Door Frame Strip - 12x40x996mm QTY 1

S1240-996mm

Roof Bearer A - 44x58x2211mm QTY 1

F4458-G-2251mm (2x32° CUTS)

Eaves Frame - 28x28x1805mm QTY 6

FS2828-1805mm

Building Content:

Roof Bearer B - 44x58x528mm QTY 5

F4458-G-568mm (2x32° CUTS)

Fascia - 12x95x1870mm QTY 4

SR1295-1870mm

Roof Bearer Block - 44x58x84mm QTY 5

F4458-84mm

Window Cross - 16x27x1094mm QTY 4

WC1627-1094mm

Window Cross - 16x27x500mm QTY 8

WC1627-500mm

Door Stop Frame - 28x28x940mm QTY 1

FS2828-940mm

Window Strip - 12x56x576mm QTY 2

S1256-576mm

Door Strip - 12x49x940mm QTY 1

S1249-940mm

Flat Roof Strip - 12x120x1950mm QTY 1

S12120-1950mm

Overall Dimensions:

Width = 3690mm

Depth = 1868mm

Height = 2584mm

Base Dimensions:

Width = 1753mm

Depth = 3576mm

Before assembly

please make sure you have a

suitable base ready to erect your

building

MADE IN GREAT BRITAIN

Finial QTY 2

PI-04-0023

Felt

T-Hinge QTY 6

PI-07-0185

Turn Button QTY 2

PI-07-0034

Press Lock QTY 1

PI-07-0162

Tower Bolt QTY 2

PI-07-0114

Unequal Hinge QTY 4

PI-07-0184

Window QTY 2

AI-FW540X1132-V1

Casement Stay QTY 2

PI-07-0007

Door Handle QTY 2

PI-07-0081

P 3

Please retain product label and instructions for future reference

50mm Screw x 141

20mm Screw x 64

10mm Screw x 8

40mm Screw x 52

30mm Screw x 136

Nail Bag

70mm Screw x 15

60mm Screw x 12

Felt Tacks x 300

There may be extra screws present in the nail bag

Pre Assembly

Remove the transportation blocks from

the bottom and top of each panel

before beginning assembly.

Step 1

Parts needed - No. 21 QTY 1

No. 24 QTY 1

Secure the Door Strip (No. 24) with

the edges being ush to the Door

Stop Frame (No. 21) using

5x30mm screws.

5 x 30mm Screws

Pre drill

hole

30mm

screw

SIDE VIEW

Step 2

Parts needed - No. 4 QTY 2

No. 6 QTY 1

No. 21 QTY 1

No. 24 QTY 1

Lay all of the required parts on to a

at level surface and x the Upper

Door Panel (No. 6) in the centre of

the two Front Window Panels (No.

4) with 3x50mm screws per side.

The Upper Door Panel should be

ush with the top of the left and

right Panels.

Fix the (already assembled in the

Step 1.) Door Strip (No. 24) and the

Door Stop Frame (No. 21) to the

bottom of the Front Window Panels

(No. 4) with 2x50mm screws per

side. The Door Stop Frame should

be ush with the bottom framing of

the Front Window Panels (No. 4).

10 x 50mm Screws

464

Pre drill

hole

50mm

screw

P 4

Please retain product label and instructions for future reference

Step 3

Parts needed - No. 4 QTY 2

No. 12 QTY 1

No. 13 QTY 1

No. 36 QTY 6

Fix the Secondary Door (No. 13) to

the Front Window Panel (No. 4).

Secure the T-hinges (No. 35) to the

Front Window Panel (No. 4) with

3x30mm screws per hinge.

Then x the T-hinges (No. 36) to

the door with 3x30mm screws per

hinge.

Repeat the process for the Master

Door (No. 12)

36 x 30mm Screws

36 36

Pre drill

hole

30mm

screw

13 12

Secondary Door Master Door

Step 4

Parts needed - No. 1 QTY 2

Secure the oors (No. 1) together

using 8x50mm screws through the

oor bearers in an alternating

pattern.

8x50mm Screws

Pre drill

hole

50mm

screw

For assistance please contact customer care on: 01636 821215

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

Step 5

Parts needed - No. 11 QTY 2

Secure the Small Floor Panels (No.

11) to the oors assembled in the

previous step using 8x50mm

screws through the oor bearers in

an alternating pattern.

Once xed together turn the oor

back the right way up.

Place the assembled oor panels

(No. 1 & 11) onto a rm and level

base. Ensure the base has suitable

drainage, free from areas where

standing water can collect.

16x50mm Screws

Pre drill

hole

50mm

screw

1111

1 1

Step 6

Parts needed - No. 3 QTY 2

No. 5 QTY 2

Fix the Side Window Panel (No. 3)

and the Plain Panel (No. 5) togeth-

er by screwing through the fram-

ing using 5x50mm screws.

Ensure to stagger screws to avoid

colliding.

Repeat this with the second Side

Window Panel and the Plain Panel

but the opposite way round, as

shown in the diagram.

10x50mm Screws

Pre drill

hole

50mm

screw

**Please note that when you

x the Plain Panel (No. 5) to the

second Side Window Panel (No. 3),

this is to be tted to the opposite

side.

3 5

P 5

Please retain product label and instructions for future reference

Step 7

Parts needed - No. 2 QTY 2

No. 5 QTY 2

Fix the Back Panel (No. 2) and the

Plain Panel (No. 5) together by

screwing through the framing

using 5x50mm screws.

Ensure to stagger screws to avoid

colliding.

Repeat this with the second Back

Panel and the Small Side Panel but

the opposite way round, as shown

in the diagram.

10x50mm Screws

Pre drill

hole

50mm

screw

**Please note that when you

x the Plain Panel (No. 5) to the

second Back Panel (No. 2), this is

to be tted to the opposite side.

Step 8

Parts needed - No. 2 QTY 1

No. 3 QTY 1

No. 5 QTY 2

Place the two Plain Panels (No. 5)

that were assembled with the Side

Window Panel (No. 3) and the Back

Panel (No. 2) in the previous steps

into position and x together with

3x50mm screws.

**Do not secure to the Floor until

the Roof is xed in position

3x50mm Screws

Pre drill

hole

50mm

screw

Step 9

Parts needed - No. 2 QTY 1

No. 5 QTY 1

Place the second Back Panel

(No. 2) and Plain Panel (No. 5)

(that were assembled in Step

7.) in position and x with

6x50mm screws.

**Ensure to stagger screws to

avoid colliding.

**Do not secure to the Floor

until the Roof is xed in

position

6x50mm Screws

Pre drill

hole

50mm

screw

P 6

Step 10

Parts needed - No. 3 QTY 1

No. 5 QTY 1

Place the Plain Panel (No. 5) that is

already assembled with the Side

Window Panel (No. 3) in position in

a previous step and x together

with the Plain Panel (No. 5) using

3x50mm screws.

**Do not secure to the Floor until

the Roof is xed in position.

3x50mm Screws

Pre drill

hole

50mm

screw

Step 11

Parts needed - No. 5 QTY 2

Place the two Plain Panel (No.

5) into position and x to the

Side Window Panels (No. 3)

with 3x50mm screws per side.

**Do not secure to the Floor

until the Roof is xed in

position

6x50mm Screws

Pre drill

hole

50mm

screw

Pre drill

hole

50mm

screw

Step 12

Parts needed - No. 4 QTY 2

Place the already assembled Door

Panel (No. 4, 6,12,13,22 & 25) into

position and x together with the

two front plain panels (No. 5)

3x50mm screws per side.

If the door panel has not been

assembled yet, please refer to Step

1, 2 & 3.

**Do not secure to the Floor until

the Roof is xed in position.

16x50mm Screws

Step 13

Parts needed - No. 8 QTY 2

No. 9 QTY 2

No. 10 QTY 2

Fix the Left and Right Roof Panels

(No. 8 & 9) to either side of the

Centre Roof (No. 10) Panel by

screwing through the framing

using 8x50mm screws per assem-

bly.

repeat this action for the other roof

side.

**Ensure to stagger screws to

avoid colliding.

16x50mm Screws

Pre drill

hole

50mm

screw

P 7

Please retain product label and instructions for future reference

P 8

Please retain product label and instructions for future reference

Step 14

Parts needed - No. 7 QTY 2

No. 8 QTY 2

No. 9 QTY 2

No. 10 QTY 2

No. 34 QTY 1

Roll out the Felt (No. 34) and use the Roof

Panels (No. 7, 8, 9 & 10) as shown in the

illustration so you can accuartely cut the

felt before tting.

Leave a 100mm space between each panel

and cut through the centre to create

50mm overhang for each strip. Make sure

that there is a 50mm overhang under each

panel

Measure and cut four strips of felt (No. 34)

at 1600x200mm.

Measure and cut one full width strip of felt

(No. 34) at 2600mm long.

Once all the pieces of felt have been cut

keep these to one side whilst you

construct the roof.

1600x200mm

QTY 4

HANDLE

WITH CARE

100mm gap between each panel

50mm overhang

below each panel

50mm overhang

below each panel

50mm overhang

below each panel

2600mm

QTY 1

Step 15

Parts needed - No. 14 QTY 1

No. 15 QTY 5

Pre drill holes in the underside of

Roof Bearer A (No. 14) and all 5 of

the Roof Bearer B (No. 15) parts

with an oset position of 40 mm

from each of the pointed ends in

the centre of the bearers. These

holes are going to later recieve

60mm screws.

Pre drill

hole

SIDE VIEW

UNDERNEATH VIEW

40mm

SIDE VIEW

UNDERNEATH VIEW

Step 16

Parts needed - No. 7 QTY 2

Place both 6ft Roof Panels (No. 7)

on the oor and measure 195mm

from the top of the Framing and

mark the distance on the vertical

framing with a line.

Repeat this step for both roof 6Ft

Roof Panels (No. 7) .

195mm

P 9

Please retain product label and instructions for future reference

280mm

Step 17

Parts needed - No. 8 QTY 2

No. 9 QTY 2

No. 10 QTY 2

Place the recently assembled roof

panels (No. 8, 9 & 10) on the oor

and measure 280mm from the top

of the Framing and mark the distance

on all of the veritcal framings with

a line.

If these panels have not been assembled

yet, please refer to step 13.

Repeat this step for both sets of

assembled roof panels (No. 8, 9 & 10).

810

Step 18

Parts needed - No. 14 QTY 1

No. 16 QTY 5

Fix the Roof Blocks (No. 16) to Roof

Bearer A (No. 14) using 2x70mm

screws per roof block. Screw up

through the bearer into the block

using the dimensions shown.

**Place tape measure under the

bottom pointed corner and

measure and mark from this

point.

10x70mm Screws

Pre drill

hole

70mm

screw

165 471 1084

165

471

1084

P 10

Please retain product label and instructions for future reference

Step 19

Parts needed - No. 7 QTY 1

No. 14 QTY 1

Place one of the 6Ft Roof Panels

(No. 7) on the oor. Place the main

Roof Bearer A (No. 14) at on the

bevelled end with the pointed

corner meeting the line drawn in

Step 16.

Fix Roof Bearer A (No. 14) to the 6Ft

Roof Panels (No. 7) by using a

60mm screw in the pre drilled hole

that was made in Step 15.

1x60mm Screws

Pre drill

hole

60mm

screw

Position Roof Bearer A

up against the drawn line

and x to 6Ft Roof.

SIDE VIEW

VIEW FROM ABOVE

Step 20

Parts needed - No. 7 QTY 2

No. 8 QTY 1

No. 9 QTY 1

No. 10 QTY 1

No. 14 QTY 2

No. 16 QTY 5

*The use of a step ladder is

essential to construct the

roof.*

To construct the Roof,

place the previously assembled

(in Step 19) 6ft Roof Panel (No.

7) and Roof Bearer A (No. 14)

on top of the Summer House

and let the pointed edge on the

other end of the bearer meet

the line drawn (in Step 16) on

the second 6ft Roof Panel (No.

7).

When in position, Use

1x60mm screw to x up

through the previous drilled

hole (in Step 15) of the bearer

into the roof frames. The beve-

led end of the bearer must be

at against the roof.

Once secure, place the

third set of roof panels previ-

ously assembled (in Step 13)

onto the building as shown.

You will secure it in the next

couple of steps.

1x60mm Screws

Pre drill

hole

60mm

screw

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