Mercia Garden Products 01DTSHPWOR1010DDOW-V4 Instruction manual

Please retain product label and instructions for future reference

P 1

General Instructions

01DTSHPWOR1010DDOW-V4

Modular Workshop 10x10, 12x10, 14x10, 15x10, 16x10, 18x10 & 20x10

2mm Drill bit

x2 Winter = High Moisture = Expansion

Summer = Low Moisture = Contraction

All buildings should be

erected by two adults

For ease of assembly, you

MUST pilot drill all screw

holes and ensure all screw

heads are countersunk.

For assistance please contact customer care on: 01636 821215

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

CAUTION

Every eort has been made during the

manufacturing process to eliminate the

prospect of splinters on rough surfaces of the

timber. You are strongly advised to wear gloves

when working with or handling rough sawn

timber.

For ease of assembly, you

will need a tape measure to

check dimensions of

components. Measure

under the

head

Measure

overall

length

Screws & Nails Bolts To identify the

xings required

for each step use a

measuring tape.

BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY

- Check the pack and make sure you have all the parts listed.

- When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips screw-

driver, Stanley knife, Wood saw, Step ladder, Hammer and a Drill with 2mm bit.

- Ensure there is plenty of space and a clean dry area for assembly.

LOCATION FOR YOUR GARDEN BUILDING

A minimum of 60cm should be left around the perimeter of your garden building to allow access for maintenance,

annual treatment and to allow air ow around the building.

Where possible you should avoid placing your garden building underneath large trees to prevent the tree causing

damage to the building.

TIMBER

As with all natural materials, timber can be aected during various weather conditions. For the duration of heavy or

extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also occur during

excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be avoided but can be

helped. It is suggested that the outdoor building is sprayed with water during extended periods of warm sunshine

and sheltered as much as possible during rain or snow.

Once your garden building has been installed it will need to be treated as soon as possible and annually to prevent

the timber from deteriorating and to waterproof it. This is required to maintain the anti-rot guarantee.

Dip Treated buildings - Require a preservative treatment to protect against rot and decay and a waterproof treatment

to prevent water ingress

Pressure Treated buildings - Require a waterproof treatment to prevent water ingress

Log Cabins - Are supplied untreated and require a preservative and waterproong treatment.

BUILDING A BASE

When thinking about where the building and base is going to be constructed:

Ensure that there will be access to all sides for maintenance work and annual

treatment.

Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base dimensions,

The base should be slightly smaller than the external measurement of the building, i.e. The cladding should overlap

the base, creating a run o for water. It is also recommended that the oor be at least 25mm above the surrounding

ground level to avoid ooding.

TYPES OF BASE

- Concrete 75mm laid on top of 75mm hard-core.

- Slabs laid on 50mm of sharp sand.

Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens

products independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting or

using this product.

Refer to the instructions pages for your specic product code

**Protim Aquatan T5 (621)**

Your building has been dip treated with Aquatan.

Aquatan is a water-based concentrate which is diluted with water, the build-

ing as been treated by the correct application of Aquatan solution and then

allowed to dry.

Aquatan is a decorative nish to colour the wood, which is applied industrially

to timber fence panels and garden buildings.

Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution,

aqueos mixture of sodium dioctyl sulphosuccinat and alcohols: 2, 4, 6-trichlo-

rophenol.

ANTI-ROT

GUARANTEE TODAY

PLEASE SCAN HERE:

Before assembly

please make sure you have a

suitable base ready to erect your

building

MADE IN GREAT BRITAIN

P 2

01DTSHPWOR1010DDOW-V4

The building you have purchased can be built in two ways as an Apex or a Reverse Apex. Within this document there are seperate instructions to show how to install each style

please refer to the corresponding pages for the style you have chosen.

10X10 Apex

Overall Dimensions:

Width = 3229mm

Depth = 3028mm

Height = 2504mm

Pack Requirement:

01DTSHPWOR1010DDOW-V4 - QTY 1

Base Dimensions:

Width = 3064mm

Depth = 2976mm

12X10 Apex

Overall Dimensions:

Width = 3229mm

Depth = 3678mm

Height = 2504mm

Pack Requirement:

01DTSHPWOR1010DDOW-V4 - QTY 1

01DTSHPWORPB-V1 - QTY 1

Base Dimensions:

Width = 3064mm

Depth = 3572mm

Apex Page 6 - 15

14X10 Apex

Overall Dimensions:

Width = 3229mm

Depth = 4274mm

Height = 2504mm

Pack Requirement:

01DTSHPWOR1010DDOW-V4 - QTY 1

01DTSHPWORPB-V1 - QTY 2

Base Dimensions:

Width = 3064mm

Depth = 4168mm

15X10 Apex

Overall Dimensions:

Width = 3229mm

Depth = 4572mm

Height = 2504mm

Pack Requirement:

01DTSHPWOR1010DDOW-V4 - QTY 1

01DTSHPWORPC-V1 - QTY 1

Base Dimensions:

Width = 3064mm

Depth = 4466mm

16X10 Apex

Overall Dimensions:

Width = 3229mm

Depth = 4870mm

Height = 2504mm

Pack Requirement:

01DTSHPWOR1010DDOW-V4 - QTY 1

01DTSHPWORPB-V1 - QTY 3

Base Dimensions:

Width = 3064mm

Depth = 4764mm

18X10 Apex

Overall Dimensions:

Width = 3229mm

Depth = 5466mm

Height = 2504mm

Pack Requirement:

01DTSHPWOR1010DDOW-V4 - QTY 1

01DTSHPWORPB-V1 - QTY 4

Base Dimensions:

Width = 3064mm

Depth = 5360mm

20X10 Apex

Overall Dimensions:

Width = 3229mm

Depth = 6062mm

Height = 2504mm

Pack Requirement:

01DTSHPWOR1010DDOW-V4 - QTY 1

01DTSHPWORPC-V1 - QTY 1

01DTSHPWORPD-V1 - QTY 1

Base Dimensions:

Width = 3064mm

Depth = 5956mm

P 3

The building you have purchased can be built in two ways as an Apex or a Reverse Apex. Within this document there are seperate instructions to show how to install each style

please refer to the corresponding pages for the style you have chosen.

Reverse Apex Page 16 - 25

10X10 Reverse Apex

Overall Dimensions:

Width = 3229mm

Depth = 3028mm

Height = 2504mm

Pack Requirement:

01DTSHPWOR1010DDOW-V4 - QTY 1

Base Dimensions:

Width = 3064mm

Depth = 2976mm

12X10 Reverse Apex

Overall Dimensions:

Width = 3229mm

Depth = 3678mm

Height = 2504mm

Pack Requirement:

01DTSHPWOR1010DDOW-V4 - QTY 1

01DTSHPWORPB-V1 - QTY 1

Base Dimensions:

Width = 3064mm

Depth = 3572mm

14X10 Reverse Apex

Overall Dimensions:

Width = 3229mm

Depth = 4274mm

Height = 2504mm

Pack Requirement:

01DTSHPWOR1010DDOW-V4 - QTY 1

01DTSHPWORPB-V1 - QTY 2

Base Dimensions:

Width = 3064mm

Depth = 4168mm

15X10 Reverse Apex

Overall Dimensions:

Width = 3229mm

Depth = 4572mm

Height = 2504mm

Pack Requirement:

01DTSHPWOR1010DDOW-V4 - QTY 1

01DTSHPWORPC-V1 - QTY 1

Base Dimensions:

Width = 3064mm

Depth = 4466mm

16X10 Reverse Apex

Overall Dimensions:

Width = 3229mm

Depth = 4870mm

Height = 2504mm

Pack Requirement:

01DTSHPWOR1010DDOW-V4 - QTY 1

01DTSHPWORPB-V1 - QTY 3

Base Dimensions:

Width = 3064mm

Depth = 4764mm

18X10 Reverse Apex

Overall Dimensions:

Width = 3229mm

Depth = 5466mm

Height = 2504mm

Pack Requirement:

01DTSHPWOR1010DDOW-V4 - QTY 1

01DTSHPWORPB-V1 - QTY 4

Base Dimensions:

Width = 3064mm

Depth = 5360mm

20X10 Reverse Apex

Overall Dimensions:

Width = 3229mm

Depth = 6062mm

Height = 2504mm

Pack Requirement:

01DTSHPWOR1010DDOW-V4 - QTY 1

01DTSHPWORPC-V1 - QTY 1

01DTSHPWORPD-V1 - QTY 1

Base Dimensions:

Width = 3064mm

Depth = 5956mm

P 4

Please retain product label and instructions for future reference

01SHPWOR1010DDOW-V4

Casement stay - Qty 2

PI-07-0007

Plain Side Panel

AI-01SHPWORPS1490X1784

Qty 4

Window Side Panel

AI-01SHPWORWS1490X1784

Qty 2

Floor

AI-01TAGFLOOR3064X1488

Qty 2

Roof Panel

AI-01TAGROOF1529X1760

Qty 4

Small Plain Panel

AI-01SHPWORPS745X1784

Qty 2

Right Gable

AI-01SHPWORDGT1534X675R

Qty 2

Double Door Panel

AI-01RAWDDP1490X1784

Door

AI-01-217ZB600X1720

Qty 2

Window

AI-01OW-V1

Qty 2

Gable Point - 12x615mm - Qty 2

WBP-G-615

Truss Brace - 27x44x1618mm - Qty 2

F2744-G-1658

Truss Block - 44x44x140mm - Qty 2

F4444-G-160

Truss Support Triangle - 12x503mm - Qty 2

MB12-P-503

Door Cloaking Strip - 27x44x1658mm - Qty 1

F2744-G-1658

Door Strip - 12x30x1600mm - Qty 2

S1230-1600

Truss Support- AI-01WORTS1651X88 - Qty 2

Cover Strip - 12x56x1850mm - Qty 6

S1256-1850

Fascia Spacing Block - 28x28x150mm - Qty 4

F2828-150

Hasp and Staple Lock

PI-07-0191 Butt Hinge - Qty 4

PI-07-0066 Tower Bolt - Qty 2

PI-07-0030

Window Strip - 12x56x1038mm - Qty 2

S1256-1038

Cover Strip - 12x56x2500mm - Qty 4

S1256-2500

Finial - Qty 2

Shed Diamond FInial

Fascias - 12x60x1800mm - Qty 4

S1260-1800

23 24 25

T Hinge - Qty 6

PI-07-0021

Felt

Left Gable

AI-01SHPWORDGT153X675L

Qty 2

U Channel - Qty 2

PI-07-0013

Nail Bag

30mm Screw x 125

50mm Screw x 91

70mm Screw x 4

40mm Screw x 106

Felt Tacks x 170

16mm Screws x 12

100mm Screw x 2

Building content - Pack A

01PTSHPWOR1010DDOW-V4

There may be extra screws present in the nail bag

Please retain product label and instructions for future reference

Building content - Pack B

01SHPWORPB-V1

Building content - Pack C

01SHPWORPC-V1

Building content - Pack D

01SHPWORPD-V1

Plain Side Panel

AI-01SHPWORPS596X1784

Qty 2

2ft Roof

AI-01TAGROOF596X1760

Qty 2

2ft Floor

AI-01TAGFLOOR1532X596

Qty 2

Single Door Panel

AI-01SHPWORSD1490x1784

Qty 1

5ft Floor Panel

AI-01TAGFLOOR1532X1490

Qty 2

5ft Roof Panel

AI-01TAGROOF1490X1760

Qty 2

35 36 37

Pad Bolt

PI-07-0035

Truss Brace - 27x44x1618mm - Qty 2

F2744-G-1658

Truss Block - 44x44x140mm - Qty 2

F4444-G-160

Truss Support Triangle - 12x503mm - Qty 2

MB12-P-503

Truss Support - AI-01WORTS1651X88 - Qty 2

Cover Strip - 12x56x1850mm - Qty 2

S1256-1850

U Channel - Qty 2

PI-07-0031

Plain Side Panel

AI-01SHPWORPS1490X1784

Qty 1

Window Side Panel

AI-01SHPWORWS1490X1784

Qty 1

Window

AI-01OW-V1

Qty 1

Truss Brace - 27x44x1618mm - Qty 2

F2744-G-1658

Truss Block - 44x44x140mm - Qty 2

F4444-G-160

Truss Support Triangle - 12x503mm - Qty 2

MB12-P-503

Truss Supportt - AI-01WORTS1651X88 - Qty 2

Cover Strip - 12x56x1850mm - Qty 2

S1256-1850

Window Strip - 12x56x1038mm - Qty 1

S1256-1038

U Channel - Qty 2

PI-07-0031

Casement stay - Qty 1

PI-07-0007

Butt Hinge - Qty 2

PI-07-0066

5ft Floor Panel

AI-01TAGFLOOR1532X1490

Qty 2

Plain Side Panel

AI-01SHPWORPS1490X1784

Qty 1

5ft Roof Panel

AI-01TAGROOF1490X1760

Qty 2

38 9

Door

AI-01-217ZB600X1720

Qty 2

Truss Brace - 27x44x1618mm - Qty 2

F2744-G-1658

Truss Block - 44x44x140mm - Qty 2

F4444-G-160

Truss Support Triangle - 12x503mm - Qty 2

MB12-P-503

Truss Support - AI-01WORTS1651X88 - Qty 2

Cover Strip - 12x56x1850mm - Qty 2

S1256-1850

Door Strip - 12x30x1600mm - Qty 2

S1230-1600

T Hinge - Qty 3

PI-07-0021

U Channel - Qty 2

PI-07-0031

Nail Bag

30mm Screw x 8

50mm Screw x 10

70mm Screw x 4

40mm Screw x 46

100mm Screw x 2

There may be extra screws present in the nail bag

Nail Bag

There may be extra screws present in the nail bag

Nail Bag

There may be extra screws present in the nail bag

Felt Tacks x 30

30mm Screw x 23

50mm Screw x 12

70mm Screw x 4

40mm Screw x 46

100mm Screw x 2

Felt Tacks x 70

16mm Screws x 6

30mm Screw x 23

50mm Screw x 12

70mm Screw x 4

40mm Screw x 45

100mm Screw x 2

Felt Tacks x 70

Please retain product label and instructions for future reference

P 6

Apex Installation

Remove transportation

blocks from the bottom

of each panel before

beginning assembly. Each

Panel should have two

Pre Assembly

Door Gable Assembly

Step 1

7 x 50mm screws

Lay the Double Door Panel (No. 5) and

Small Plain Panel (No. 6) on a level oor.

Place them next to each other, ensure they

are level at the top and bottom, then x

together using 7x50mm screws.

Stagger the screws so they do not collide.

50mm

screw Pre drill

hole

Step 2

7 x 50mm screws

Repeat the previous step when adding the

second Small Plain Panel (No. 6), ensure

they are level at the top and bottom then x

together using 7x50mm screws.

Stagger the screws so they do not collide.

50mm

screw Pre drill

hole

Step 3

Place the Left Gable and Right Gable (No. 3

& 4. together and make sure that they meet

level.

Fix together in the middle using 50mm

screws staggering the screws so they do not

collide.

Repeat this step for both sets of gables.

Turn the Gables over, attach a Gable Point

(No. 17) to the top of the assembled gables

using 30mm screws to complete the gable

assemblies.

10 x 50mm screws

50mm

screw

8 x 30mm screws

30mm

screw Pre drill

hole

P 7

Please retain product label and instructions for future reference

Step 4

Place the newly assembled Gables above

the assembled panels. Make sure that the

Gables meet exactly in the middle and over

hang from the sides equally at approx

45mm.

Fix together using 50mm screws staggering

the screws so they do not collide.

8 x 50mm screws

50mm

screw Pre drill

hole

Plain Gable Assembly

Step 5

7 x 50mm screws

Lay two of the plain side panels (No. 2) on a

level oor place them next to each other,

ensure they are level at the top and bottom

then x together using 7x50mm screws.

Stagger the screws so they do not collide.

50mm

screw Pre drill

hole

Place the other set of assembled Gables

(No. 3 & 4) above the plain panels.

Make sure that the Gables meet exactly in

the middle and over hang the sides equally

at approx 45mm.

Fix together using 50mm screws staggering

the screws so they do not colide.

50mm

screw Pre drill

hole

Step 6

8 x 50mm screws

P 8

Please retain product label and instructions for future reference

Step 7

10x10 - 8 x 40mm screws

12x10 - 16 x 40mm screws

14x10 - 24 x 40mm screws

15x10 - 16 x 40mm screws

16x10 - 32 x 40mm screws

18x10 - 10x 40mm screws

20x10 - 24 x 40mm screws

Place the oors (No. 7, 35 & 37) on a rm

and level base, ensure the base has suitable

drainage free from areas where water can

collect. (See front page on base

requirements).

Fix together using 40mm screws. Stagger

the screws so they do not collide.

40mm

screw Pre drill

hole

16x10 Floor

20x10 Floor

12x10 Floor

10x10 Floor

NOT ALL SIZE OPTIONS ARE SHOWN BELOW,

THE ILLUSTRATIONS ARE EXAMPLES.

Fix the corners of the assembled

plain gable and a plain side panel

(No. 2) with 50mm screws as shown

in diagram.

Do not secure the building to the

oor until the roof is tted

Position the panels so there is equal spacing

between the oor and cladding on all 4 sides

Step 8

3 x 50mm Screws

50mm

screw Pre drill

hole

Step 9

Fix a Window Side Panel (No. 1)

with 50mm screws as shown in

diagram.

3 x 50mm Screws

50mm

screw Pre drill

hole

Please retain product label and instructions for future reference

P 9

Step 10

Build up the walls of your building using

the plain side panels (No. 2 & 34), the

window sides (No. 1) and for the 20x10 the

single door panel (No. 39).

Fix the panels together using 50mm

screws.

10x10 - 6 x 50mm Screws

12x10 - 12 x 50mm Screws

14x10 - 18 x 50mm Screws

15x10 - 12x50mm Screws

16x10 - 24 x 50mm Screws

18x10 - 30 x 50mm Screws

20x10 - 18 x 50mm Screws

50mm

screw Pre drill

hole

10X10

20X10

12X10

16X10

NOT ALL SIZE OPTIONS ARE SHOWN BELOW,

THE ILLUSTRATIONS ARE EXAMPLES.

Step 11

Fix the Door Gable (refer to steps 1,

2 and 3 if you have not already

assembled this) at the corners with

50mm screws as shown in diagram.

6x50mm Screws

50mm

screw Pre drill

hole

10X10

20X10

16X10

12X10

NOT ALL SIZE OPTIONS ARE

SHOWN BELOW, THE ILLUSTRA-

TIONS ARE EXAMPLES.

P 10

Please retain product label and instructions for future reference

Fix the T Hinges (No. 31) onto the doors (No.

9) as shown using 7 x 30mm screws per T

hinge.

Ensure that the screws go through the

cladding and into the framing behind.

If you have puchased a 20x10, repeat this step

when attaching the single door.

42 x 30mm screws

20x10 - 63 x 30mm screws

Step 12

30mm

screw

Pre drill

hole

Step 13

A. To construct the truss, secure

the Truss supports (No. 11)

together as shown with 2x30mm

screws.

B. Secure the Truss Brace (No. 12)

to both sides of the Truss support

making sure to stagger the

4x40mm screws.

C. Finally secure the Truss support

triangle (No. 14) to both sides

with 3x30mm screws.

Repeat the steps above once for a

12x10 & 15x10, twice for a 14x10

& 20x10, three times for a 16x10

and four times for a 18x10.

A. B.

40mm

screw

30mm

screw Pre drill

hole

30mm

screw Pre drill

hole

Pre drill

hole

11 12

10x10 - 8 x 30mm Screws

- 4 x 40mm Screws

12x10 - 16 x 30mm Screws

- 8 x 40mm Screws

14x10 - 24 x 30mm Screws

- 12 x 40mm Screws

15x10 - 16 x 30mm Screws

- 8 x 40mm Screws

16x10 - 32 x 30mm Screws

- 16 x 40mm Screws

18x10 - 40 x 30mm Screws

- 20 x 40mm crews

20x10 - 24 x 30mm Screws

- 16 x 40mm Screws

NOT ALL SIZE OPTIONS ARE

SHOWN BELOW, THE ILLUS-

TRATIONS ARE EXAMPLES.

10x10 - 4 x 70mm Screws

2 x 100mm Screws

12x10 - 8 x 70mm Screws

4 x 100mm Screws

14x10 - 12 x 70mm Screws

6 x 100mm Screws

15x10 - 14 x 70mm Screws

8 x 100mm Screws

16x10 - 16 x 70mm Screws

8 x100mm Screws

18x10 - 18 x 70mm Screws

10 x 100mm Screws

20x10 - 12 x 70mm Screws

6 x 100mm Screws

13 13

Step 14

Place an assembled Truss central to

where two panels join. Align the top of

the truss one inch (25mm) below the top

of the sides as shown in the diagram.

HINT - Use a piece from the xing kit as a

guide.

Pencil mark the truss position and remove

truss.

Place the truss blocks (No. 13) up to the

pencil mark and x using 2x70mm screws

per block.

Place the truss back into position on top

of the support block and secure using

100mm screw each side from the top

down through the truss and into the

block.

10X10

20X10

16X10

12X10

Attach a truss where each panel joins. For

the 12x10 and 15x10 you will have two

trusses, for the 14x10 & 20x10 you will have

three trusses, for the 16x10 you will have four

trusses and for 18x10 you will have ve

trusses.

NOT ALL SIZE OPTIONS ARE SHOWN BELOW,

THE ILLUSTRATIONS ARE EXAMPLES.

70mm

screw

100mm

screw

Pre drill

hole

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