EP Equipment EPT16-ET User manual

Foreword

Thanks for your purchasing our Pallet truck.

This manual is about how to use, operation and maintenance .Please operator and

whom in charge of the truck must read the manual carefully before operate the truck.

We have the right to improve the truck, maybe there are some difference between

your product and the description in this manual.

If you have any questions please keep in touch with the sales department or let the

dealer know.

Notes:

1. This manual is used for operation and maintenance , the detail parameter

s, size and specifications in context is only for reference , the real parameters

will depend on sale files.

2. Manual pictures for reference only, the real car shall prevail, and shall not

affect the manual use.

EP EQUIPMENT CO.,LTD

Address: XIAQUAN,DIPU,ANJI,ZHEJIANG,CHINA

Tel: 86-571-28031990

Fax: 86-571-28035616

Net: www.ep-ep.com

Email: Service@ep-ep.com

2017.03 1st EDITION

WARNING!

TO PREVENT SETIOUS RISK OF INJURY TO

YOUORSELF AND OTHERS OBSERVE THE

FOLLOWING SAFETY INSTRUCTIONS.

These truck may become hazardous if adequate maintenance is neglected. Therefore,

adequate maintenance facilities, trained personnel and procedures should be

provided.

Maintenance and inspection shall be performed in conformance with the following

practices:

1. A scheduled planned maintenance,lubrication and inspection system should be

followed.

2. Only qualified and authorized personnel shall be permitted to maintain, repair,

adjust, and inspect truck.

3. Before leaving the truck:

– Do not park the truck on an incline.

– Fully lower the load forks.

– Set the key switch to the "OFF" position and remove the key.

4. Before starting to operate truck:

– Be in operating position

– Place directional control in neutral

– Before operating truck, check functions of lift systems, directional control,speed

control,steering, warning devices and brakes.

5. Avoid fire hazards and have fire protection equipment present. Do not use open

flame to check lever, or for leakage of electrolyte and fluids or oil. Do not use open

pans of fuel or flammable cleaning fluids for cleaning parts.

6. Brakes,steering mechanisms, control mechanisms,guards and safety devices shall

be inspected regularly and maintained in legible condition.

7. Capacity, operation and maintenance instruction plates or decals shall be

maintained in legible condition.

8. All parts of lift mechanisms shall be inspected to maintain them in safe operating

condition.

III

9. All hydraulic systems shall be regularly inspected and maintained in conformance

with good practice. Cylinders, valves and other similar parts shall be checked to

assure that "drift" has not developed to the extent that it would create a hazard.

10. Truck shall be kept in a clean condition to minimize fire hazards facilitate

detection of loose or detective parts.

11. Modifications and additions which affect capacity and safe truck operation shall

not be performed by the customer or user without manufacturers prior written

approval. Capacity, operation and maintenance plates or decals shall be changed

accordingly.

Catalog

Correct use and application............................................................................................................ 1

1. Truck Description......................................................................................................................... 2

1.1 Application...........................................................................................................................2

1.2 Assemblies.......................................................................................................................... 3

1.2.1 Control Handle................................................................................................................ 4

1.2.2 Key switch........................................................................................................................4

1.2.3 Battery discharge indicator........................................................................................... 5

1.3 Identification points and data plates............................................................................... 5

1.3.1 Truck data plate.............................................................................................................. 7

1.4 Standard Version Specifications......................................................................................8

1.4.1 Performance data for standard trucks........................................................................ 8

1.4.2 Dimensions...................................................................................................................... 9

2.Transport and Commissioning.................................................................................................. 11

2.1Using the Truck for the First Time................................................................................. 11

2.2During brake-in................................................................................................................. 11

3.Operation...................................................................................................................................... 12

3.1Safety Regulations for the Operation of Pallet Trucks............................................... 12

3.2 Operate and run the truck.............................................................................................. 13

3.2.1 Preparing........................................................................................................................13

3.2.2 Travel ,Steering,Braking.............................................................................................. 13

3.2.3Lifting, transporting and depositing loads..................................................................14

3.2.4Parking the truck securely............................................................................................15

4.Battery Maintenance & Charging............................................................................................. 16

4.1 Safety regulations for handling acid batteries.............................................................16

4.2Charging the battery......................................................................................................... 16

4.3 Battery removal and installation.................................................................................... 17

4.4Battery maintenance........................................................................................................ 18

4.5 Battery Disposal............................................................................................................... 19

5.Pallet Truck Maintenance.......................................................................................................... 20

5.1Operational safety and environmental protection........................................................20

5.2Maintenance Safety Regulations................................................................................... 20

5.3Servicing and inspection..................................................................................................21

5.3.1Maintenance Checklist..................................................................................................22

5.3.2 Lubrication Schedule................................................................................................... 23

5.3.3 Maintenance Instructions............................................................................................ 24

5.4 Decommissioning the industrial truck...........................................................................26

5.4.1 Prior to decommissioning............................................................................................26

5.4.2 Restoring the truck to operation after decommissioning....................................... 26

5.5Safety checks to be performed at regular intervals and

following any unusual incidents......................................................................... 27

5.6Final de-commissioning, disposal.................................................................................. 27

6.Troubleshooting........................................................................................................................... 28

Correct use and application

The truck described in the operation manual is an industrial truck designed for lifting

and transporting load units.

It must be used, operated and serviced in accordance with the present instructions.

Any other type of use is beyond the scope of application and can result in damage to

personnel, the truck or property. In particular, avoid overloading the truck with loads

which are too heavy or placed on one side. The data plate attached to the truck or the

load diagram are binding for the maximum load capacity. The industrial truck must not

be used in fire or explosion endangered areas, or areas threatened by corrosion or

excessive dust.

Proprietor responsibilities

For the purposes of the operation manual the “proprietor” is defined as any natural or

legal person who either uses the industrial truck himself, or on whose behalf it is used.

In special cases (e.g. leasing or renting) the proprietor is considered the person who,

in accordance with existing contractual agreements between the owner and user of

the industrial truck, is charged with operational duties.

The proprietor must ensure that the truck is used only for the purpose it is intended for

and that danger to life and limb of the user and third parties are excluded.

Furthermore, accident prevention regulations, safety regulations and operating,

servicing and repair guidelines must be followed. The proprietor must ensure that all

truck users have read and understood this operator manual.

Failure to comply with the operation manual shall invalidate the warranty. The same

applies if improper work is carried out on the truck by the customer or third parties

without the permission of the manufacturer’s customer service department.

Attaching accessories

The mounting or installation of additional equipment which affects or supplements the

performance of the industrial truck requires the written permission of the manufacturer.

In some cases, local authority approval shall be required.

Approval of the local authorities however does not constitute the manufacturer’s

Approval.

1. Truck Description

1.1 Application

The truck is designed to transport goods on level surfaces. It can lift open bottom or

diagonal board pallets as well as roll cages beyond the area of the load wheels.

Suitable environment temperature is 5°C to 40 °C.

If a long time in less than 5 ° C environment, cold storage or in the extreme conditions

of temperature and humidity changes in the use of Pallet, you must install additional

special equipment, and obtain permission from the manufacturer.

1.2 Assemblies

Item

Component

Item

Component

Control tiller

Forks

Control handle

Battery

PU Wheel

Plug

Cylinder

Emergency stop switch

Driving wheel

Pump and motor assembly

1.2.1 Control Handle

1.2.2 Key switch

Switches control current on and off.

Truck power supply is break off when the key turn "OFF".

Truck power supply is turn on when the key turn "ON".

Removing the key prevents the truck from being switched

on by unauthorised personnel.

Item

Control / Display

Function

Key switch

Switches control current on and off.

Power module

Display battery residual capacity

“Lower” button

Lowers load forks.

“Lift” button

Raises load forks.

Travel switch

Controls the driving speed and direction

Horn button

Triggers a warning signal.

Collision safety switch

Safety function which, when activated, forces the

truck to reverse until the switch restored to neutral.

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